Temelsan DK 1500 LS Manuel utilisateur

DK 1500 LS

PLC CONTROLLED VERTICAL

BANDSAW MACHINE

 
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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.  
Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE 
TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com 
 
 
 
 
INDEX 
ABOUT US ............................................................................................................... 4 
CONDITIONS OF OPERATION .................................................................................... 5 
SAFETY STIPULATIONS ............................................................................................ 5 
SAFETY SIGNS ON THE MACHINE AND THEIR MEANINGS ............................................ 6 
GENERAL DESCRIPTION OF THE MACHINE ................................................................ 7 
1. Description of the Machine..................................................................................... 7 
2. Expansion of the Model Name................................................................................. 7 
3. List of Machine Models .......................................................................................... 7 
4. Machine type and Specifications ............................................................................. 8 
4.1. Machine type: DK-1500-LS.................................................................................. 8 
4.2. Machine specifications........................................................................................ 8 
Sample of Machine Name Plate .................................................................................. 9 
GENERAL PRINCIPLE OF OPERATION ...................................................................... 10 
PREREQUISITS OF TRANSPORTATION ..................................................................... 11 
1. Transportation style............................................................................................ 11 
2. Precautions........................................................................................................ 11 
3. Conditions for transportation ............................................................................... 11 
Congragulations to your new TEMELSAN VERTICAL BANDSAW MACHINE DK 1500 LS… 

 
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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.  
Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE 
TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com 
 
8.4. Storing Conditions .............................................................................................. 11 
9. INSTALLATION AND OPERATIONAL INSTRUCTIONS ................................................. 12 
9.1. UNLOADING....................................................................................................... 12 
9.2. INSTALLATION................................................................................................... 13 
9.3. OPERATIONAL INSTRUCTIONS ............................................................................ 15 
9.3.1. Operation of the Machine.................................................................................. 15 
10. TRAINING .......................................................................................................... 16 
11. SPARE PART LIST ............................................................................................... 16 
12. SERVICE ............................................................................................................ 16 
13. PLANNED MAINTENANCE CHART ........................................................................ 17 
13.1. DAILY MAINTENANCE...................................................................................... 17 
13.2. WEEKLY MAINTENANCE.................................................................................. 17 
13.3. MONTHLY MAINTENANCE ............................................................................... 17 
13.4. BI-ANNUAL MAINTENANCE.............................................................................. 17 
14. TROUBLESHOOTING ........................................................................................... 17 
15. GUARANTEE CERTIFICATE .................................................................................. 22 
16. DECLARATION OF CONFORMITY.......................Hata! Yer işareti tanımlanmamış. 
CONTROL PANEL......................................................................................................... 24 
USER LOGIN AND LOGOUT .......................................................................................... 25 
PASSWORD CONFIGURATION...................................................................................... 33 
I-O TRACKING PAGES.................................................................................................. 38 

 
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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.  
Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE 
TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com 
 
ALARM & WARNING LIST AND TROUBLESHOOTTING.................................................... 47 
FUNCTION OF MANUAL HYDRAULIC VALVE .................................................................. 54 
Given Tention to the bandsaw blade : ....................................................................... 54 
Loosen Tension on bandsaw blade and change the blade :......................................... 55 
BLADE CHANGE INSTRUCTION .................................................................................... 55 
APPENDICES ............................................................................................................... 55 
Appendix 1 Exploded Views and Technical Representation of Parts or Main Units ................ 56 
FREE WHEEL AND SHAFT ......................................................................................... 56 
MAIN BLADE MOTOR SHAFT..................................................................................... 57 
TENTION WHEEL AND SHAFT................................................................................... 58 
RACK (GUIDE POST) ................................................................................................ 59 
BLADE GUIDES ........................................................................................................ 60 
HYDRAULIC UNIT .................................................................................................... 61 
TENSION VALVE ...................................................................................................... 62 
BALLSCREW AND SERVO MOTOR.............................................................................. 63 
Appendix 2 Electrical Diagrams ...................................................................................... 65 
 
 

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

1. ABOUT US

Temelsan, by the in-depth experience in the business, utilizing the latest technology sustains the

continuous production of machines.

Temelsan gained a unique status in production of flash butt welding machines beside the

manufacture of bandsaw machines all around the world. There are numerous customers who

are using Temelsan brand flash butt welding machines; not only the bandsaw blade

manufacturers and distributors but also GRP pipe manufacturers utilizing filament winding

method.

Temelsan as being family owned company and established in 1976 started the business with the

production of vertical bandsaw machines which are used for accurate and mass production

cutting in the business fields such as automotive, aerospace, household-related, etc.

Our own products

Block/Plate Cutting Vertical Bandsaw Machine: DK-3500

Vertical Bandsaw Machines: DK-400 series, DK-600 series, DK-900 series, DK-1100, DK-1500,

DK-2000, DK-3500

Flash butt Welding Machines, KN 41 HBS , KN 67 HBS, KN 67 HBA, KN 100 HBA and KN 100 PLC

Horizontal Bandsaw Machines: CUT-300 STO

Resistance Welders used on Vertical Bandsaw Machines: MD-02 and MD-03

Grinder (used to grind the flash on the bandsaw blade after being welded): TAS-10001-RT / SL

Shear Cutter (used to cut the tips of bandsaw blades to prepare for welding): MAK-01, MAK-01

HP (manual and hydrau-pneumatic types)

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

2. CONDITIONS OF OPERATION

In order to run the machine here is the electrical requirements,

Phase-Neutr: 240 V 50 Hz

Phase-Phase: 400 V 50 Hz

Attent that all the doors are closed while the machine is running.

3. SAFETY STIPULATIONS

Never do maintenance and repair work when the machine is energized.

Never step over the cables and the equipments.

Never remove or replace the covers with the non-standardized one of electrical

motors, fans, moving parts.

Never come close to the machine and never perform any action till all the moving

parts of the machine stop completely.

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

4. SAFETY SIGNS ON THE MACHINE AND THEIR MEANINGS

ATTENTION! LIVE ELECTRICITY

ATTENTION! DANGER

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

5. GENERAL DESCRIPTION OF THE MACHINE

5.1. Description of the Machine

VERTICAL BANDSAW MACHINE DK 1500 LS

5.2. Expansion of the Model Name

DK-X00. 0X (S1)

DK : VERTICAL BANDSAW MACHINE

X00 : Throat width (distance between the vertical frame and the bandsaw blade

0X : Sub-model of the actual model

(S1) : CE certified (Some models without S1 designation might have CE certification whereas the ones

with S1 designation certainly have.)

5.3. List of Machine Models

The machines are classified according to the throat width and the types of accessories equipped

as standard and produced:

DK-400 ÖZEL DK-400. 01/EXPORT DK-400. 01 DK-400. 01 S1

DK-400. 02 DK-400. 03 DK-400. 03 S1 DK-400. 04

DK-400. 05 DK-400. 05 S1 DK-400. 08 DK-600 ÖZEL

DK-600. 01 DK-600. 02 DK-600. 03 DK-900 ÖZEL

DK-900. 03 DK-1100 DK-2000 DK-3500

The machines with CE certification are listed below:

DK-400. 01 S1 DK-400. 03 S1 DK-400. 05 S1 DK-400. 08

DK-600. 03 DK-900. 03 DK-1500 DK-3500

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

5.4. Machine type and Specifications

5.4.1. Machine type: DK-1500-LS

5.4.2. Machine specifications

Main Motor

7,5 kW

Dimension of Table

800 x 1500 mm

Cutting Height Over Table

1200 mm

Throat Width

800 mm

Cutting Speed

2-1000 mm/min

Servo Travel Stroke

1500 mm

Equipment Configuration Providing the Speed Adjustment

Frequency Invertor

/ PLC

Length of applicable bandsaw blade

6850 mm

Width and wall-thickness of applicable bandsaw blade

54x1,3 / 54x1,6 mm

Height of the table from the ground

910 mm

Weight of the machine

7000

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TEMELSAN MAKİNA SAN. VE TİC. LTD. ŞTİ.

Akçaburgaz Mah. Muhsin Yazıcıoğlu Cad. No:55/1 Esenyurt / İstanbul / TÜRKİYE

TEL: +90 (212) 544-2518 FAX: +90 (212) 577-6557 www.temelsan.com temelsan@temelsan.com

6. Sample of Machine Name Plate

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