Teledyne TapTone T4000 APX Manuel utilisateur

TapTone T4000 APX

Installation

Manual

M-412-073

Rev. B

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TapTone T4000 APX

Installation Manual

M-412-073

Rev. B

(English)

TELEDYNE TAPTONE

49 Edgerton Drive

North Falmouth, Massachusetts

02556-2828 USA

Phone: 508-563-1000

Fax: 508-564-9945

www.taptone.com

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M-412-073 Table of Contents

TELEDYNE TAPTONE i

Table of Contents

1.0 Introduction ................................................................................... 1

1.1 T4000 ACX Acoustic / Cocked Crown / X-Ray Inspection System.. 1

1.2 T4000 PX Proximity / X-ray Inspection System................................ 2

1.3 T4000 SSV-X Fill_xr Level Inspection System................................. 3

2.0 Safety Precautions........................................................................ 4

2.1 General Safety Precautions............................................................. 4

2.2 Specific Cautions and Warnings ...................................................... 5

2.3 Safety Label Descriptions ................................................................ 5

2.4 System Lockout / Tag-out Procedure............................................... 7

3.0 Installation Instructions................................................................ 8

3.1 T4000 Sensor Configurations .......................................................... 8

3.1.1 Acoustic Configuration (T4000 A).............................................. 8

3.1.2 Acoustic/Cocked Crown Configuration (T4000 AC)................... 9

3.1.3 Proximity Configuration (T4000 P)........................................... 10

3.1.4 Dual Proximity Configuration (T4000 DP)................................ 11

3.1.5 X-ray Configuration (T4000 X)................................................. 12

3.1.6 Acoustic/X-ray Configuration (T4000 AX)................................ 13

3.1.7 Proximity/X-ray Configuration (T4000 PX)............................... 14

3.1.8 Acoustic/Cocked Crown/X-ray Configuration (T4000 ACX) ..... 15

3.1.9 Acoustic/Proximity/X-ray Configuration (T4000 APX).............. 16

3.2 T4000 AC, P Stand Installation...................................................... 17

3.2.1 RTV Crank Stand Installation .................................................. 17

3.2.2 Conveyor Mount Frame Installation (CMS).............................. 19

3.3 T4000 X-ray Installation................................................................. 21

3.3.1 Key Points to X-ray Sensor Installation.................................... 21

3.3.2 Stand Tube Cutting Procedure................................................ 21

3.3.3 Stand Assembly Procedure..................................................... 22

3.3.4 X-Ray Sensor Installation Procedure....................................... 23

3.3.5 X-ray Detector Mask Installation.............................................. 24

3.4 Rejector Assembly Installation....................................................... 25

3.4.1 Ram Installation....................................................................... 26

3.4.2 Air Regulator Installation ......................................................... 27

3.4.3 Connecting the Air................................................................... 28

3.4.4 Rejector Electrical Connection................................................. 29

3.5 Shaft Encoder Installation............................................................. 30

3.5.1 Shaft Encoder Mechanical Specifications................................ 30

M-412-073 Table of Contents

TELEDYNE TAPTONE ii

3.5.2 Shaft Encoder Electrical Specifications ................................... 30

3.5.3 Shaft Encoder Installation Instructions..................................... 31

3.5.4 Electrical Connections............................................................. 32

3.6 Electrical Power Connections ........................................................ 33

3.6.1 AC Power Connections ........................................................... 33

3.6.2 Sensor Cable Connections...................................................... 35

3.7 Initial Mechanical Setup................................................................ 37

3.7.1 Acoustic Sensor Setup............................................................ 37

3.7.2 Cocked Crown Sensor Setup .................................................. 37

3.7.3 Proximity Sensor Setup........................................................... 37

3.7.4 X-ray Setup............................................................................. 38

3.7.5 Reject Acknowledge Sensor Setup ......................................... 39

3.7.6 Trigger Sensor Setup .............................................................. 39

3.7.7 Trigger Timing Setup............................................................... 40

Appendix A –Warranty.......................................................................... 42

Appendix B –Technical Specifications................................................ 43

B.1 Electronic Control Box Specifications ............................................ 43

B.2 Fill_xr Sensor Specifications.......................................................... 44

Appendix C –X-Ray Safety Survey Plot –B-412-119........................... 45

Reference Manuals

M-412-102 TapTone T4000 Operations Manual (English)

M-412-073 TapTone T4000 ACX Installation Manual (English)

M-412-074 TapTone T4000 ACX Operations & Maintenance Manual (English)

M-412-066 TapTone T4000 User’s Manual (English)

Preface

All information within this manual is a copyright of Teledyne TapTone and may not be

duplicated without the written consent or approval from Teledyne TapTone.

Teledyne TapTone reserves the right to make changes to the manual without obligation to

notify any person(s) or entities of revisions. It is recommended that the installation of your

Teledyne TapTone equipment is performed or supervised by an authorized Teledyne

TapTone representative.

M-412-073 List of Figures

TELEDYNE TAPTONE iii

Table of Figures

Figure 1-1 T4000 ACX System .............................................................................................................................. 1

Figure 1-2 T4000 PX System................................................................................................................................. 2

Figure 1-3 T4000 SSV-X System........................................................................................................................... 3

Figure 2-1 Safety Labels........................................................................................................................................ 5

Figure 2-2 X-ray Safety Labels .............................................................................................................................. 6

Figure 3-1 Transducer Stand Assembly (RTV).................................................................................................... 17

Figure 3-2 Conveyor Mount Stand Dimensions (CMS)........................................................................................ 19

Figure 3-3 Conveyor Mounted Transducer Assembly .........................................................................................20

Figure 3-4 Stand Tube Cutting Diagram.............................................................................................................. 21

Figure 3-5 X-ray Mechanical Assembly Diagram.................................................................................................22

Figure 3-6 X-ray Mechanical Installation Diagram............................................................................................... 23

Figure 3-7 X-ray Detector Mask...........................................................................................................................24

Figure 3-8 Rejector Specifications ....................................................................................................................... 25

Figure 3-9 Rejector Assembly Adjustment Points................................................................................................26

Figure 3-10 Rejector Regulator / Lubricator Mounting.........................................................................................27

Figure 3-11 Rejector Regulator / Lubricator Air Connections..............................................................................28

Figure 3-12 Rejector Power Connection..............................................................................................................29

Figure 3-13 Shaft Encoder Specifications............................................................................................................ 30

Figure 3-14 Shaft Encoder Warnings................................................................................................................... 30

Figure 3-15 Shaft Encoder Mounting Drawing.....................................................................................................31

Figure 3-16 Shaft Encoder Wiring........................................................................................................................ 32

Figure 3-17 AC Power Selector Switch................................................................................................................33

Figure 3-18 AC Power Wiring Diagram................................................................................................................34

Figure 3-19 Proximity Head Cable Connections.................................................................................................. 35

Figure 3-20 Acoustic Head Cable Connections...................................................................................................35

Figure 3-21 X-ray Head Cable Connections........................................................................................................ 36

Figure 3-22 X-ray Height Adjustment................................................................................................................... 38

Figure 3-23 Trigger Sensor Adjustments............................................................................................................. 40

M-412-073 Chapter 1: Introduction

TELEDYNE TAPTONE 1

1.0 Introduction

1.1 T4000 ACX Acoustic / Cocked Crown / X-Ray Inspection System

The T4000-ACX combines acoustic sensor to find low pressure or vacuum and cocked crown

to fine crown defects. The x-ray is used to detect both over and under-filled containers.

Acoustic/Cocked Crown

Acoustic Leak inspection detects low pressure or vacuum

RTV Floor stand for easy mounting

12” of travel for height adjustment

Digital indicator for accurate change-over

Fill_xr X-ray Features include:

Underfill and Overfill inspections with one head.

Angled or straight control box

Stainless steel design.

Digital counter for accurate product change-over.

X-ray lamp monitoring to turn off X-rays when bulb is burned out.

Up to 25 mm fill height detection range.

Tripod floor stand for easy installation

Options include:

Downed container rejection

High Cap Inspection

Missing Cap Inspection

Missing Label

UV Tamper Band Detection

Figure 1-1 T4000 ACX System

M-412-073 Chapter 1: Introduction

TELEDYNE TAPTONE 2

1.2 T4000 PX Proximity / X-ray Inspection System

The T4000-PX combines proximity sensor with x-ray fill level inspections (Fill_xr) for food

cans, beverage cans and pop button glass containers.

Proximity

Proximity detects low pressure or vacuum

RTV Floor stand for easy mounting

12” of travel for height adjustment

Digital indicator for accurate change-over

Fill_xr Features include:

Underfill and Overfill inspections with one head.

Angled or straight control box

Stainless steel design.

Digital counter for accurate product change-over.

X-ray lamp monitoring to turn off X-rays when bulb is burned out.

Up to 25 mm fill height detection range.

Tripod floor stand for easy installation

Options include:

Downed container rejection

High Cap Inspection

Missing Cap Inspection

Missing Label

UV Tamper Band Detection

Figure 1-2 T4000 PX System

M-412-073 Chapter 1: Introduction

TELEDYNE TAPTONE 3

1.3 T4000 SSV-X Fill_xr Level Inspection System

The T4000 stand-alone fill height inspection Sensor (T4000 SSV-X) Fill_xr is designed for the

inspection of fill height in a variety of containers. This model allows for mounting of the X-ray

head assembly over the inspection conveyor. The 0.9 meter (3 ft) tripod stand makes

installation easy. The X-ray sensor comes standard with a 4.5 meter (15 ft.) quick disconnect

water-proof cable. The X-ray lamp on sensor indicates when the X-ray module is transmitting.

Fill_xr Features include:

Underfill and Overfill inspections with one head.

Angled or straight control box

Stainless steel design.

Digital counter for accurate product change-over.

X-ray lamp monitoring to turn off X-rays when bulb is burned out.

Up to 25 mm fill height detection range.

Tripod floor stand for easy installation

Options include:

Downed container rejection

High Cap Inspection

Missing Cap Inspection

Missing Label

Reject air pressure monitoring kit

Figure 1-3 T4000 SSV-X System

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