TECNOTER LQMP Manuel utilisateur
P
PERMANENT
ERMANENT H
HYDRAULIC
YDRAULIC M
MAGNET
AGNET
LQMP
LQMP
V
VER
ER. 102Q
. 102Q
User manual
Rev. 1.0
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 1/26 Rev: 2.0 – 02/08/2020
Index
0 INTRODUCTION.............................................................................................................................3
1 Scope of the manual......................................................................................................................3
2 How to read the manual................................................................................................................4
3 Preservation of the manual...........................................................................................................5
4 Update of the manual....................................................................................................................5
5 Addressees....................................................................................................................................5
1 GENERAL INFORMATION............................................................................................................6
1 Manufacturer data.........................................................................................................................6
2 Customer responsibilities..............................................................................................................6
3 Declarations and load limits.........................................................................................................7
Load limits..................................................................................................................................7
4 Safet ...........................................................................................................................................8
2 HANDLING, STORAGE, DECOMMISSIONING AND CONTENT...........................................10
1 Handling......................................................................................................................................10
2 Storage........................................................................................................................................11
3 Decommissioning.......................................................................................................................12
4 What is necessar to activate the s stem....................................................................................13
3 PARTS.............................................................................................................................................14
1 Parts identification......................................................................................................................14
4 INSTALLATION.............................................................................................................................16
1 S stem installation......................................................................................................................16
5 USE..................................................................................................................................................19
1 Operations...................................................................................................................................19
6 MAINTENANCE............................................................................................................................22
1 State of maintenance...................................................................................................................22
2 Machine insulation......................................................................................................................22
3 Cautions......................................................................................................................................22
4 Maintenance operations..............................................................................................................23
Lower shield..............................................................................................................................23
Chains and suspension bolts.....................................................................................................23
Storage......................................................................................................................................23
Scheduled maintenance.............................................................................................................23
7 SPARE PARTS................................................................................................................................24
1 Assistance ...................................................................................................................................24
2 Spare parts ..................................................................................................................................24
3 Limited warrant .........................................................................................................................24
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 2/26 Rev: 2.0 – 02/08/2020
0 INTRODUCTION
1 Scope of the manual
This instruction manual is part of the machine and it provides all the necessar information to:
•manipulation of the machine, packed and unpacked in safet conditions
•correct assembl of the machine
•thorough knowledge of its operation and its limits;
According to the current regulations, the responsible of the departments where this machine
will be assembled must read carefully the content of this instruction manual and make sure
that the employees read it.
Time spent for this purpose will be rewarded by the correct functioning of the machine and by
its use in safety conditions.
This document assumes that the plants where this machine will be set compl with the current
safet regulations and h giene conditions.
Instructions, drawings and documentation contained in this manual are reserved and intellectual
propert of the manufacturer, and the cannot be full or partiall reproduced.
If the manufacturer made an change in this manual, the customer must verif that onl updated
versions of it would be present in site where the machine is used.
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 3/26 Rev: 2.0 – 02/08/2020
2 How to read the manual
Manual is divided into autonomous chapters, and it is addressed to assemblers with the necessar
skills to operate on the machine in safet conditions.
The instruction manual is composed b a cover, a table of contents and a series of chapters
(sections).
PAGE UMBERI G
Company Product ame Model Arrangement Page no. Revision no.
TABLES UMBERI G
Ever table is numbered progressivel
Numbering starts from “1” at ever section.
Numbering is composed as follows:
ABBREVIATIO S
Sect. = Section
Ch. = Chapter
Par. = Paragraph
Pag. = Page
Fig. = Figure
Tab. = Table
U IT OF MEASURE
Units from the International S stem of Units (SI)
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 4/26 Rev: 2.0 – 02/08/2020
Tecnoter AME MODEL ARRA G. 5/36 REV. - DATE
3 Preservation of the manual
Instruction manual should be carefull preserved and it has to accompan the machine in ever
change of ownership.
Preservation should be facilitated b a careful handling, with clean hands and it shouldn't be put on
dirt surfaces.
You don't have to eliminate, tear or change an part.
Manual has to be filed in an environment without humidit and heat and near the machine it refers
to.
Manufacturer can suppl further copies of the instruction manual on demand of the User.
4 Update of the manual
Manufacturer has the right to modif and make improvements to the machine without
communicating it to the customers, and without updating the manual alread in hands of the user.
Moreover, the manufactures has to send the updated manual for an agreed change of the machine
at the customer's site.
User is responsible for changing the old chapters, the cover and the table of contents with the new
ones in ever owned cop .
5 Addressees
This manual addresses to the operator, the assembler and the maintenance technicians.
OPERATOR: one or more people that assembl or do the maintenance of a machine;
QUALIFIED PERSO EL OR OPERATOR: people that attended specialization courses and
that have experience in assembl and maintenance of the machine.
Qualification of addressees
The machine is intended for industrial and therefore professional use, so its use is addressed to
qualified technicians that:
•are of age;
•are ph sicall and ps chicall apt to do technicall difficult jobs;
•have been properl instructed on use and maintenance of the machine;
•are judged b the emplo er as suitable to do the designed job;
•have the skill of assembl and operating the specific t pe of equipment;
•have familiarit with the specific regulations of the matter.
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 5/26 Rev: 2.0 – 02/08/2020
1 GENERAL INFORMATION
1 Manufacturer data
Tecnoter srl
Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
P. Iva 13072070157
After sales service / spare parts
Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Tel.: 02.9824.8180
Fax: 02.9824.7605
www.tecnotergroup.com
2 Customer responsi ilities
1. Make sure the work area is compliant with the safet requirements set forth in current
legislation in the countr where the magnet is used.
2. Check that all the work equipment made available to the operators compl with the
safet requirements established b the legislation in force in the countr where the
lifting s stem is installed and used.
3. Check the correctness of oil flow and pressure setting.
4. Make sure the operator has been adequatel instructed about safe use and hazardous
situations.
5. It is the user/customer's responsibilit to observe and carefull follow the instructions
contained in this manual.
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 6/26 Rev: 2.0 – 02/08/2020
3 Declarations and load limits
The machine is manufactured in conformit with the corresponding EU Directives.
This manual, which includes also the instructions for use, does not replace the individual national
legislation as the Machiner Directive.
The machine is designed to handle iron plates and parts according to the limits and features
indicated in the next pages. For no reasons different applications can be considered using this
device.
This machine is designed to be h draulicall operated. H draulic connections and h draulic
parameters (flow, pressure, temperature, viscosit and oil t pe) have to be carefull controlled
before operate the s stem itself.
Load limits
Air gap < 0,3 mm Air gap 0,3 – 0,6 mm Air gap 0,7 – 0,8 mm
Material
thickmess
mm
Max load
Kg
Max
dimensions
mm
Max load
Kg
Max
dimensions
mm
Max load
Kg
Max
dimensions
mm
>= 10 700 220x1500 600 2200x1500 500 2200x1200
>= 15 1200 2500x1500 1000 2500x1500 900 2500x1200
>= 20 1800 3000x1500 1500 3000x1500 1300 3000x1200
>= 25 2000 3500x1500 1700 3000x1500 1500 3000x1200
Ø 100-450 1000 4500 800 4000 650 3000
Material Load power
Carbon Steel 0,1 - 0,3 % C ST37/52 100%
Carbon Steel 0,4 - 0,5 % C 90%
Allo Steel 2312/2379... 80% - 90%
Cast Iron GGG 70% - 80%
Cast Iron GG 45% - 60%
Allo Steel hardened at 55-60 HRc 40% - 50%
Stainless Steel No load
Brass, Aluminum, Copper No load
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 7/26 Rev: 2.0 – 02/08/2020
4 Safety
WARNING!
NEVER operate or maintenance this machine before the complete reading and perfect
understanding of this manual.
To operate the machine under an operating condition, including maintenance, it is not necessar
that more than one person be present.
Staff have to be instructed on the risks of accidents, on safet devices and on the general rules
concerning prevention and protection, as established b the European Communit Directives and b
the current legislation in the countr where the machine is installed.
The operator should be aware of the location and operation of all controls and of all the machine
features.
The operator should also have read the entire manual.
Onl skilled technicians should carr out maintenance jobs, after having dul prepared the machine.
Unauthorized tampering or replacement of an parts of the machine ma generate potential risks or
injuries as well as the use of not recommended items.
Hazardous areas have been considered during the engineering process and, therefore, all necessar
precautions have been taken to avoid risks to people and damage to the machine components.
The machine is equipped with fixed protections able to prevent access to moving parts and parts
under h draulic pressure.
Remaining residual risks can be eliminated or reduced adopting opportune precautions regarding
•Risk of bruises, tearing, cuts
•Risk of contamination b oil and/or oil high pressure
•Risk of magnetic fields
WAR I G!
•The operator shall use personal protection devices.
•Never use this device for unauthorized operations.
•Never operate the s stem if there is an possibilit of personal injur .
•Never operate the s stem out of the working parameters.
•Never remove the protections when the machine is running.
IMPORTA T!
To prevent an risk related to the use or storage of this s stem, strictl observe all the safet and
maintenance prescriptions.
Please don't hesitate to contact Tecnoter group for an detail or information.
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 8/26 Rev: 2.0 – 02/08/2020
SYMBOLS RELATED TO SAFETY
THE SYMBOLS IN A TRIANGLE INDICATE A HAZARD.
THE SYMBOLS IN A CIRCLE INDICATE A REQUIREME T/PROHIBITIO .
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 9/26 Rev: 2.0 – 02/08/2020
2 HANDLING, TORAGE, DECOMMI IONING AND CONTENT
1 Handling
The s stem is stored on a pallet or crate. Upon receipt of the s stem, be sure to completel inspect
the machine for an signs of possible shipping damage. The carrier should be immediatel notified
of damage or missing parts.
Removal from Shipping Crate:
1. Open the crate top using the appropriate tool.
3. Remove the accessories (if an ) and store them in a appropriate location.
4. Carefull , lift the s stem carr ing it b the base or connecting appropriate cranes to the
lifting points.
WAR I G!
Maintain control over the movement of the s stem.
System Inspection
Inspect the s stem for visible signs of damage, evidence of oil leaks, and check the accessories, if
an . The carrier shall be immediatel notified of damages or missing parts.
Tecnoter group
Div. Tecnoter srl
H draulic
permanent magnet
ILQMP Ver 102Q Page 10/26 Rev: 2.0 – 02/08/2020
Machine la out
Table des matières
