TECHCON TS580D-MM Manuel utilisateur

TS580D-MM

Micro-Meter Mix Controller User Guide

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______________________________________________________________________

Accurately Dispense Two Component (2K) Material

with Dual PC Pump TS8200D Micro-Meter Mix

Dispensing System

TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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Contents

1 Safety ....................................................................................................................................................... 3

2 Symbol Definitions.............................................................................................................................. 4

3 Specifications ....................................................................................................................................... 5

4 Features ................................................................................................................................................. 6

5 Operation............................................................................................................................................... 8

5.1 Connecting the Unit...................................................................................................................... 8

5.2 The Calibration Select Screen .................................................................................................. 9

5.3 Air Pressure Calibration.............................................................................................................10

5.4 Pump Calibration ..........................................................................................................................11

5.5 Pressure Sensor Calibration .....................................................................................................15

5.6 Pressure Adjustment ..................................................................................................................16

5.7 To Change Pressure Unit Display...........................................................................................16

5.8 Manual/Purge Mode.................................................................................................................... 17

5.9 Automatic Dispense Cycle .......................................................................................................18

5.10 Pressure Sensor Setting........................................................................................................... 21

5.11 Cycle Counter .............................................................................................................................. 22

5.12 Stored Program in Memory Cell...........................................................................................24

5.13 Controller Mode and Robotic Mode....................................................................................26

6. Network Settings............................................................................................................................... 27

7. USB –Software Upgrade................................................................................................................29

7.1 OEM –Factory Reset ..................................................................................................................30

7.2 Information Screen.....................................................................................................................30

8. Troubleshooting .................................................................................................................................31

9. Maintenance........................................................................................................................................ 32

10. Limited Warranty ............................................................................................................................33

TS580D-MM

Micro-Meter Mix Controller User Guide

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1 Safety

Intended Use:

WARNING: Use of this equipment in ways other than those described in this User

Guide may result in injury to persons or damage to property. Use this equipment

only as described in this User Guide.

OK International cannot be held responsible for injuries or damages resulting from

unintended application of its equipment. Unintended uses may result from taking the

following actions:

•Making changes to equipment that has not been recommended in the User Guide

•Using incompatible or damaged replacement parts •Using unapproved accessories

or auxiliary equipment

Safety Precautions:

•Do not operate this unit in excess of maximum ratings/settings

•Always wear appropriate personal protective clothing or apparel

•The fluid being dispensed may be toxic and/or hazardous. Refer to the Material

Safety Data Sheet for proper handling and safety precautions

•Do not smoke or use open flames when flammable materials are being dispensed

•This equipment is for indoor use only

TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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2 Symbol Definitions

Symbol

Description

Symbol

Description

Home Screen

Dispense both pumps

Settings

Dispense Pump 1 only

Calibration

Dispense Pump 2 only

Not logged in / Login

Screen

Advanced Calibration

Logged in / Login Screen

Factory Reset Settings

E-Stop

Information

Reset Cycle Count

Robotic Mode

Pressure Unit Select

Time/Volume/Weight mode

Volume/Time/Quantity

Select

Interrupt mode

Controller Mode

Teach mode

Run

Purge mode

Run Continuous

Purge Pump 1 mode

Run Sequence

Purge Pump 2 mode

Run Sequence Continuously

Ratio

Continuous/Sequence

Mode Select

Low Pressure Calibration

IOT/RCP/Network

Settings

High Pressure Calibration

USB firmware upgrade

Inlet Pressure

Forward Dispense

Outlet Pressure

Reverse (suck back)

Current to Pump 1

Selected Program

Current to Pump 2

Completed Dispenses

TS580D-MM

Micro-Meter Mix Controller User Guide

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3 Specifications

Size

290 mm x 212 mm x 98 mm (11.4” x 8.3” x 3.9”)

Weight

2.8 kg (6.17 lbs)

Input Voltage

24 VDC

Output Voltage Range

0-24 VDC

Rated Power

15 W

Air Input

100 psi (6.9 bar) Max.

Air Output

0-99.9 psi (6.9 bar)

Pollution Degree

Installation Category

Indoor Use

Altitude up to 2,000 m (6,562 ft)

Operating Temperature

0 ˚C to 50 ˚C (32 ˚F to 122 ˚F)

Storage Temperature

-10 ˚C to 60 ˚C (14 ˚F to 140 ˚F)

Max. Relative Humidity

80% for temperature up to 31 ˚C (87.8 ˚F) Decreasing

linearly to 50% relative humidity at 40 ˚C (104˚F)

Timer

0.008-99.99 seconds

Cycle Mode

Timed, By-Weight, By-Volume, Interrupt, Teach, Purge

Timing Repeat Tolerance

+/- 0.001%

Cycle Rate

Up to 600 cycles/min

Display

Touch Screen, Resistive

Meets or exceeds

CE, TUV and NRTL

TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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To initiate a dispense cycle with voltage

4 Features

Figure 1: Controller Features

•Air Output A/B –Pressurized air to connect to the material syringes. The ports

share a common source.

•Motor Ports C/D –Connected to the motors/pumps, provide drive power to the

motors, and read encoder feedback.

•Air Regulator –Reduce inlet air pressure (100 psi typical) to a desired pressure.

•Air Inlet –Connect to pressurized air source (100 psi typical).

•Air Outlet Unregulated –share pressurized air to auxiliary equipment.

No Connection

To initiate a dispense cycle with

contact closure Pin 5 –Pin 6

Pin 1 (+)

Pin 2 (-)

Pin 3

Pin 4

Pin 5

Pin 6

Chassis Ground

Pin 5

Pin 3, 4, 7, 8, and 9 = No Connection

5-24

VDC

TS580D-MM

Micro-Meter Mix Controller User Guide

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•Foot Switch Port –Connect external switch to actuate dispenses.

•I/O Port.

•Internet Port –RJ45 connection to Ethernet.

•USB Port –Software Upgrade.

•External Pressure Inputs –connect to pump to monitor material pressure.

CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure

proper air filtration.

Figure 2: Typical Set Up Diagram

Items Description

1Air Filter

2Pump (not included)

3Syringes of material (not included)

4Power Adapter

5Foot Switch

TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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5 Operation

5.1 Connecting the Unit

1. Connect the power cord and foot switch to the back of the unit.

2. Connect the pumps to Ports C and D. The Left pump is typically connected to

Port C and the Right pump is typically connected to Port D.

3. Connect Syringe air hoses to Ports A and B.

Caution: Port A and B share the same regulated air source. If the viscosity of the resin

is significantly higher than the hardener, please use an external regulated air source for

the resin.

4. Press the Power switch to turn on the unit.

5.1.1 Login

1. From the Home screen, touch the Login icon to enter the Login screen.

2. Enter “0000” in the Password window (Password window should be highlighted

with a green box).

3. Touch green check to accept.

4. Optionally check “Password Disabled”- no further login will be required.

5. Touch the Home screen button to return to the Home screen.

Figure 3

TS580D-MM

Micro-Meter Mix Controller User Guide

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Optionally, click the checkbox. No further login will be

required, and lockout will not occur until the box is unchecked explicitly.

To change the password, click on the Gear then enter the old, then new

password.

5.2 The Calibration Select Screen

From the Home screen button, touch the calibration button . You will see the

Calibration Select screen.

Figure 5: Resetting the Password

Figure 4: Password Screen

TS580D-MM

Micro-Meter Mix Controller USER GUIDE

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5.3 Air Pressure Calibration

Note: Pressure calibration must be performed when the unit is activated for

the first time.

From the Home screen button, touch the calibration button then select

AIR PRESSURE CAL.

1. Reduce the air pressure at the rear air inlet port to zero (0) PSI. Touch the ‘LOW

(0)’ pressure measurement box. Note: Inside the yellow box is the internal

unitless pressure measurement. It will be updated.

2. Increase the air pressure at the rear air inlet port to 100 PSI (6.89 BAR). Touch the

‘HIGH (100)’ measurement box. The ‘HIGH (100)’ measurement box on the right

will be updated.

Figure 6: Calibration Select Screen

Figure 7: Air Pressure Calibration Screen

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