
SX012/AXL012 Flange Facing and Grooving Machine
3
CONTENTS
SECTION 1 TECHNICAL DESCRIPTION .......................................................................... 7
1.1 Introduction ...................................................................................................... 7
1.2 Equipment description ..................................................................................... 7
1.2.1 Drive ring and bearing assembly........................................................... 7
1.2.2 Saddle ................................................................................................... 8
1.2.3 Gearbox ................................................................................................. 9
1.2.4 Motor unit .............................................................................................. 9
1.2.5 Optional accessories ............................................................................. 9
SECTION 2 SPECIFICATIONS ........................................................................................10
SECTION 3 SAFETY INFORMATION ..............................................................................13
3.1 Warnings and cautions ..................................................................................13
SECTION 4 CONTROLS AND BASIC OPERATION .......................................................16
4.1 Location and function of the controls.............................................................16
4.1.1 Machine controls .................................................................................16
4.1.2 Filter/lubricator pack controls ..............................................................18
4.2 Basic operation of the equipment ..................................................................19
4.3 Lifting and slinging arrangements .................................................................19
SECTION 5 SITE OPERATION ........................................................................................20
5.1 Warnings and cautions ..................................................................................20
5.2Setting up the equipment ..............................................................................21
5.2.1 Unpacking the machine .......................................................................21
5.2.2 Drive Ring and Bearing Assembly Installation ....................................22
5.2.3 Saddle Assembly Installation ..............................................................25
5.2.4 Setting up the tool - facing and grooving ............................................26
5.2.5 Selecting the traverse .........................................................................27
5.3 Using the equipment......................................................................................28
5.3.1 Connection to Air Supply .....................................................................28
5.3.2 Starting the machine - Facing and Grooving ......................................29
5.4 Removing the equipment ..............................................................................30
5.5 Storing the equipment ...................................................................................30
SECTION 6 FAULT DIAGNOSIS......................................................................................31
6.1 Introduction ....................................................................................................31
6.2 Fault diagnosis chart .....................................................................................31
SECTION 7 MAINTENANCE INSTRUCTIONS ................................................................33
7.1 Introduction ....................................................................................................33
7.2 Periodic maintenance ....................................................................................33
7.3 Recommended lubricants ..............................................................................34
7.4 Removal and refit procedures .......................................................................35
7.4.1 Drive motor ..........................................................................................35
7.4.2 Gearbox ...............................................................................................36
7.4.3 Shear pin replacement ........................................................................36
SECTION 8 PARTS LISTS ...............................................................................................37
8.1 Main assembly ...............................................................................................39
8.1.1 AXL012 Machine .................................................................................39