Head Removed from
Handle Assembly
Insertion
Rod
Adjuster
Clockwise to
Decrease
Wire Insertion Depth
Counterclockwise
to Increase
408-4406
4of 5
Rev C
Figure 6
2. If the wires are too deep in the contact slots, turn
the insertion rod adjuster clockwise. A 1/6-
revolution will decrease the wire insertion depth by
approximately 0.20 mm [.008 in.]. If the wires are
not deep enough in the contact slots, turn the
adjuster counterclockwise. A 1/6-revolution will
increase the wire insertion depth by approximately
0.20 mm [.008 in.]. See Figure 6.
3. Install the head onto the handle assembly; then
terminate and inspect a test connector.
4. Repeat the adjustment as necessary until proper
wire insertion depth is obtained. DO NOT use a
tighter setting than required.
6. MAINTENANCE AND INSPECTION
TE recommends that a maintenance and inspection
program be performed periodically to ensure
dependable and uniform terminations.
6.1. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush or a soft, lint-free cloth. Do
NOT use objects that could damage the head.
2. Make sure that all pins, rings, and other
components are in place and secure.
3. When head is not in use, store it in a clean, dry
area.
6.2. Periodic Inspection
Regular inspections should be performed by quality
control personnel. Though recommendations call for
at least one inspection a month, the frequency should
be based on amount of use, working conditions,
operator training and skill, and your established
company policies.
1. Remove all lubrication and accumulated film by
immersing the head in a suitable commercial
degreaser that will not affect paint or plastic.
2. Make certain all components are in place. If
replacements are necessary, refer to Section 7.
3. Check all bearing surfaces for wear. Replace
worn or damaged parts.
4. Inspect the head for flattened, chipped, or broken
surfaces. Replace worn or damaged parts.
7. REPLACEMENT AND REPAIR
Replacement parts are listed in Figure 7. A complete
inventory can be stocked and controlled to prevent lost
time when replacement of parts is necessary. Order
replacement parts through your TE representative, or
call 1-800-526-5142, or send a facsimile of your
purchase order to 1-717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair service, call 1-800-526-5136.
8. REVISION SUMMARY
Revisions to this instruction sheet include:
•Changed company name and logo
