Taski AERO 3500 micro Manuel utilisateur

Edition: V1.00/2021

Technical Manual

GTS Technical Manual

9. April 2021 Edition: V1.00/2021 1-1

technical manual AERO 3500µicro_V1.00IVZ.fm

Index

1 Forward

1.1 Target 1

1.2 Technical Training 1

1.3 Technical Manual 1

1.4 Summary 2

2 Elementary

2.1 Health & Safety 1

2.2 ESD 1

3 General

3.1 General information 1

3.1.1 Legend 1

3.1.2 Part reference 1

3.1.3 Consumable supplies 2

3.1.4 Direction description 2

3.1.5 Power source 2

3.2 Required material 3

3.2.1 Tools 3

3.2.2 Material 3

4 Technical data

4.1 Machine range 1

4.2 Technical information 2

4.2.1 Machine profile 2

4.2.2 Technical data 2

4.2.3 Machine speed 3

4.2.4 Dimensions and weights 3

4.2.5 Battery 4

4.2.5.1 Battery compartment 4

4.2.5.2 Battery specifications 5

4.2.6 Charger 6

4.2.7 Brush system 6

4.2.8 Suction power 7

4.2.9 Additional 7

4.3 Accessories & Additional parts 8

4.3.1 Accessories 8

4.3.2 Additional parts 8

5 Mechanical

5.1 Upper part, tank 1

5.1.1 Removing of tank cover 1

5.1.2 Mounting of tank cover 2

5.2 Tank 3

5.2.1 Removing of vacuum motor 3

5.2.2 Mounting of vacuum motor 6

5.2.3 Removing of cleaning mode micro switch 8

5.2.4 Mounting of cleaning mode micro switch 9

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technical manual AERO 3500µicro_V1.00IVZ.fm

5.2.5 Removing of tank 10

5.2.6 Mounting of tank 12

5.3 Driver seat 13

5.3.1 Removing of driver seat 13

5.3.2 Mounting of driver seat 14

5.3.3 Removing of driver seat cover 15

5.3.4 Mounting of driver seat cover 16

5.3.5 Removing of seat switch 17

5.3.6 Mounting of seat switch 18

5.4 Guidance 19

5.4.1 Removing of front hood 19

5.4.2 Mounting of front hood 21

5.4.3 Removing of steering roller chain 23

5.4.4 Mounting of steering roller chain 24

5.4.5 Removing of front wheel 25

5.4.6 Mounting of front wheel 26

5.5 Pedals 27

5.5.1 Removing of pedal spring 27

5.5.2 Mounting of pedal spring 28

5.5.3 Removing of pedal micro switch 29

5.5.4 Mounting of pedal micro switch 30

5.6 Tool lowering unit 31

5.6.1 Removing of tool lowering unit 31

5.6.2 Mounting of tool lowering unit 33

5.6.3 Removing of tool lowering offset 35

5.6.4 Mounting tool lowering offset 37

5.6.5 Removing of brush motor for offset 38

5.6.6 Mounting of brush motor for offset 39

5.6.7 Removing of linear drive 40

5.6.8 Mounting of linear drive 41

5.7 Drive unit 43

5.7.1 Removing of drive wheel 43

5.7.2 Mounting of drive wheel 44

5.7.3 Removing of encoder 45

5.7.4 Mounting of encoder 47

5.7.5 Removing of brake 49

5.7.6 Mounting of brake 50

5.7.7 Removing of drive unit 51

5.7.8 Mounting of drive unit 53

5.8 Lower part 54

5.8.1 Removing of front cover 54

5.8.2 Mounting of front cover 56

5.9 Brush drive 58

5.9.1 Removing of brush drive 58

5.9.2 Mounting of brush drive 60

5.9.3 Removing of brush belt 62

5.9.4 Mounting of brush belt 64

5.9.5 Removing of brush coupling set 66

5.9.6 Mounting of brush coupling set 67

5.9.7 Removing of brush motor 69

5.9.8 Mounting of brush motor 70

6 Electrical

6.1 System architecture 1

6.1.1 General 1

6.1.2 System overview 1

6.1.3 Start up/Self holding 2

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technical manual AERO 3500µicro_V1.00IVZ.fm

6.1.4 Emergency loop 3

6.2 Dashboard 4

6.2.1 Removing of dashboard 4

6.2.2 Mounting of dashboard 5

6.2.3 Connections 6

6.3 Electronics 11

6.3.1 Removing of electronics 11

6.3.2 Mounting of electronics 12

6.3.3 Connections 13

6.4 Charger 20

6.4.1 Removing of charger 20

6.4.2 Mounting of charger 21

6.4.3 Connections 22

6.5 Hall sensor 24

6.5.1 Description 24

6.5.2 Removing of hall sensor steering angle 25

6.5.3 Mounting of hall sensor steering angle 26

6.5.4 Removing of hall sensor throttle 28

6.5.5 Mounting of hall sensor throttle 29

6.6 Main relay 30

6.6.1 Removing of main relay 30

6.6.2 Mounting of main relay 31

6.6.3 Removing of drive relay 32

6.6.4 Mounting of drive relay 33

6.7 Error codes 34

6.7.1 Error codes overview 34

6.8 Schematics 42

6.8.1 Battery connection 42

6.8.2 Electrical schematics 44

7 Additional information

7.1 Additional information 1

7.2 Available GTS Newsletter/Instructions 1

8 Revision

9 Appendix

9. April 2021 Edition: V1.00/2021

Technical Manual

1 Forward

GTS Technical Manual

9. April 2021 Edition: V1.00/2021 1-1

01.1 TASKI - forward_V1.30.fm

1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general

standard of technical know how with our partners in the market.

Therefore we developed a Technical Training concept which is based on TASKI spares.

The concept consists of a Technical Manual and a Technical Training.

These two tools will be produced for each newly launched machine with a certain com-

plexity. The Technical Manual will be available as PDF file and can be downloaded from

TASKI spares. The Technical Training documentation will be distributed after having at-

tended the technical training.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training sessions

and will be distributed to the floor care responsible and/or to the technical training re-

sponsible after attending a training session provided by GTS (max. 2 persons per coun-

try).

The intension is, that after this session, a technical trainer is able to perform technical

training for their local technical staff and in this way to transfer the knowledge to all ser-

vice technicians.

The Technical Training is not intended as manual for the service technicians and will be

distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated

and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and

GTS Technical Manual

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01.1 TASKI - forward_V1.30.fm

essential for the daily business. The Technical Manual can be downloaded from TASKI

spares/documents.

1.4 Summary

We are convinced that the Technical Manual concept together with the Technical Training

are powerful tools, which will help our service organisations to achieve a higher level of

quality in repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country respon-

sible.

Sincerely yours

GTS Team

9. April 2021 Edition: V1.00/2021

Technical Manual

2 Elementary

GTS Technical Manual

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02.1 TASKI - elementary_V1.30.fm

2 Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-

ciated with both, which call for proper precautions, such as the provision of good venti-

lation and the elimination of risk of ignition.

All work, carried out on such machines, should only be performed by trained personnel

in accordance with local regulations.

Before working on such a machine, isolate it from any electrical power source.

Always wear the required personal protective equipment (including gloves and goggles)

that must be worn when potentially exposed to any hazardous material and when carry-

ing out hazardous tasks.

Note that parts may be contaminated with chemical product. If possible flush hoses out

with fresh water prior to carrying out any maintenance. For information on chemical

products that are used in this machine, please carefully read the product label and Ma-

terial Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is

emptied into an approved drain. Avoid pollution.

2.2 ESD

Static electricity is electricity at rest or the accumulation of electric charge, as opposed

to an electric current which is the movement of electricity. The flow or movement of peo-

ple and/or materials in and through the environment causes separation of electrons and

therefore static electricity. A familiar example of static electricity is when a person walks

across a carpeted floor. Static electricity/electrostatic charge is generated simply by the

contact and separation of the soles of that individual's shoes from the carpeted floor.

Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a

material that carries the charge to an electrostatic sensitive device. In the example above,

this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and

then touching a door knob. It is this electrostatic discharge, which comes in varying de-

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02.1 TASKI - elementary_V1.30.fm

grees, that can be most damaging to electronic devices.

Relatively dry air or low humidity and even insulating floors facilitates the formation of

static charges. The effect of static charges on machines or operators can be reduced by

using for example an „Anti-Static“ resources, like anti-static strap on the machine, or

floor treatment and suitable clothing as well as shoes.

Static electricity, is a natural phenomenon and consequently electrostatic discharge is

the primary cause of countless problems affecting industry, business and personal life.

These problems can be as simple as the shock resulting from walking across a carpet; as

costly as the destruction of sensitive electronic components.

Almost any material can generate static electricity. The ability to store or unload the

charge depends on the type of material.

Static discharge can damage devices, this can result in immediate product failure or in a

latent failure. Latent failures can go undetected for a period of time, the results are prod-

uct failure in the field.

Electrostatic fields are associated with charged objects.

The degree of severity of ESD events depends on the type of discharge which occurs. The

three most common ESD charge transfers are:

• from an external object to the device.

• from a device to another object.

• resulting from electrostatic fields.

Please do not store electronics without ESD bags at any time.

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