Taski Swingo 1255B Power Manuel utilisateur

Edition: V1.00/2010

Technical Manual

GTS Technical Manual

technical manual swingo 1255 B Power V1.00 2010.03IVZ.fm

19. April 2010 Edition: V1.00/2010

Index

1 Foreword

1.1 Target 2

1.2 Technical Training 2

1.3 Technical Manual 2

1.4 Conclusion 3

2 Elementary

2.1 Health & Safety 2

2.2 ESD 2

3 General

3.1 General information 2

3.1.1 Part reference 2

3.1.2 Consumable supplies 2

3.1.3 Direction description 2

3.1.4 Power source 2

3.2 Required material 3

3.2.1 Tools 3

3.2.2 Material 3

4 Technical data

4.1 Machine range 2

4.2 Technical Information 3

4.2.1 Machine profile 3

4.2.2 Technical data 3

4.2.3 Machine speed 4

4.2.4 Dimensions and weights 4

4.2.5 Battery 6

4.2.6.1 Battery compartment 6

4.2.7.2 Battery specifications 6

4.2.8 Charger 7

4.2.9 Brush system 7

4.2.10 Suction power 8

4.2.11 Additional 8

4.3 Accessories & Additional parts 9

4.3.1 Accessories 9

4.3.2 Additional parts 9

5Mechanical

5.1 Mechanical sequences 2

5.1.1 Handle/Upper part 2

5.1.2.1 Replacing of microswitch 2

5.1.3.2 Replacing of hall sensor board 3

5.1.4.3 Replacing of throttle lever 5

5.1.5.4 Replacing of vacuum motor 6

5.1.6.5 Replacing of tank cover 8

5.1.7 Squeegee lowering mechanism 11

5.1.8.1 Replacing of squeegee bracket spring 11

5.1.9.2 Replacing of swinging arm long 12

GTS Technical Manual

technical manual swingo 1255 B Power V1.00 2010.03IVZ.fm

19. April 2010 Edition: V1.00/2010

5.1.10 Squeegee 13

5.1.11.1 Replacing of fixation spring 13

5.1.12.2 Replacing of front blade 14

5.1.13.3 Replacing of back blade 15

5.1.14 Lower part & tank 16

5.1.15.1 Replacing of tank 16

5.1.16.2 Replacing of castor wheel 18

5.1.17.3 Replacing of filter 24V 19

5.1.18.4 Replacing of pump 20

5.1.19 Drive, Wheel group 22

5.1.20.1 Replacing of traction unit 22

5.1.21 Tool lowering unit 24

5.1.22.1 Replacing of foot lever 24

5.1.23.2 Replacing of pusher rack 26

5.1.24.3 Replacing of electrical brush unit (EBU) 27

5.1.25 Brush drive unit 28

5.1.26.1 Replacing of brush drive unit 28

5.1.27 Brush drive 30

5.1.28.1 Replacing of brush belt 30

5.1.29.2 Replacing of brush pulley 33

5.1.30.3 Replacing of motor & motor belt 35

5.1.31.4 Replacing of intermediate pulley 37

6Electrical

6.1 System architecture 2

6.1.1 General 2

6.1.2 System overview 2

6.1.3 Emergency loop 3

6.2 Electrical sequences 4

6.2.1 Dashboard 4

6.2.2.1 Replacing of dashboard 4

6.2.3.2 Connections 5

6.2.4 Dashboard service menu 9

6.2.5.1 Reset service LED 9

6.2.6 Power electronics 10

6.2.7.1 Replacing of power electronics 10

6.2.8.2 Connections 11

6.2.9 Charger 15

6.2.10.1 Replacing of charger 15

6.2.11.2 Connectors 15

6.3 Schematics/System 18

6.3.1 Battery connection 18

6.3.2 Electrical schematic 19

7 Additional information

7.1 Available GTS Newsletter/Instructions 2

8 Revision

9Appendix

10 Notes

19. April 2010 Edition: V1.00/2010

Technical Manual

1 Foreword

GTS Technical Manual

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01.0 swingo 1255 - foreword.fm

1 Foreword

1.1 Target

To serve our customers faster and more efficient it is important to achieve a general

standard of technical know how with our partners in the market.

Therefore we developed a new Technical Training concept which is based on e-spares.

The concept consists of a Technical Training and a Technical Manual.

These two tools will be produced for each newly launched machine with a certain com-

plexity. The Technical Manual will be available as PDF file and can be downloaded from

e-spares. The Technical Training documentation will be distributed after having at-

tended a the technical training.

1.2 Technical Training

The Technical Training is addressed as reference book for the technical training ses-

sions and will be distributed to the floor care responsible and/or to the technical train-

ing responsible after attending a training session provided by GTS (max. 2 persons

per country).

The intension is, that after this session, a technical trainer is able to perform technical

training for their local technical staff and in this way to transfer the knowledge to all

service technicians.

The Technical Training is not intended as manual for the service technicians and will

be distributed only to the training responsible of each country.

1.3 Technical Manual

The Technical Manual is addressed to the service technicians and should be translated

and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and

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01.0 swingo 1255 - foreword.fm

essential for the daily business. The Technical Manual can be downloaded from e-

spares/documents.

1.4 Conclusion

We are convinced that the new Technical Training concept together with the Technical

Manual are powerful tools, which will help our service organisations to achieve a high-

er level of quality in repairs and customer satisfaction.

If you have any comments or questions do not hesitate to contact your country re-

sponsible.

Sincerely yours

GTS Team

19. April 2010 Edition: V1.00/2010

Technical Manual

2 Elementary

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02.0 swingo 1255 - elementary.fm

2Elementary

2.1 Health & Safety

Scrubber dryers may be powered by mains electricity or batteries. There are risks as-

sociated with both, which call for proper precautions, such as the provision of good

ventilation and the elimination of risk of ignition.

All work, implemented on such machines, should only be performed by trained per-

sonnel in accordance with local regulations.

Before working on such a machine, isolate it from any electrical source.

Always wear the required personal protective equipment (including gloves and gog-

gles that must be worn when potentially exposed to any hazardous material and when

carrying out hazardous work tasks).

Note that parts may be contaminated with chemical product. If possible flush hoses

out with fresh water prior to carrying out any maintenance. For information on chem-

ical products that are used in this machine, please carefully read the product label

and Material Safety Data Sheet (MSDS).

Empty water tanks prior to carrying out any maintenance. Ensure contaminated water

is emptied into an approved drain. Avoid pollution.

2.2 ESD

Static electricity is electricity at rest or the accumulation of electric charge, as op-

posed to an electric current which is the movement of electricity. The flow or move-

ment of people and/or materials in and through the environment causes separation

and therefore static electricity. A familiar example of static electricity is when a per-

son walks across a carpeted floor. Static electricity/electrostatic charge is generated

simply by the contact and separation of the soles of that individual's shoes from the

carpeted floor.

Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from

a material that carries the charge to an electrostatic sensitive device. In the example

above, this electrostatic discharge is the „shock“ felt after walking across the carpeted

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floor and then touching a door knob. It is this electrostatic discharge, which comes in

varying degrees, that can be most damaging to electrical devices and other industrial,

commercial and consumer products.

Static electricity, a natural phenomenon and consequently electrostatic discharge are

the primary causes of countless problems affecting industry, business and personal

life. These problems can be as simple as the shock resulting from walking across a

carpet; as costly as the destruction of sensitive electronic components or jamming of

machinery.

Almost any material can generate static electricity. The ability to store or unload the

charge depends on the type of material.

Static can damage devices, which can result in immediate product failure to operate.

In contrast, static damage can go undetected for a period of time and the results are

product failure once the product is in service.

Electrostatic fields are associated with charged objects.

The degree of severity of ESD events is contingent upon the type of discharge which

occurs. The three most common ESD charge transfers are:

• from an external object to the device

• from a device to another object

• resulting from electrostatic fields

Please do not store electronics without ESD bags at any time.

19. April 2010 Edition: V1.00/2010

Technical Manual

3 General

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