System air Danvent DV Manuel utilisateur



1

July2014

AirHandlingUnits

DanventDV,DanventTIME



Withcontrolsystem



UserManual

Version1.01.04

MasterversionfortranslatedUserManuals

Originalversionforthisairhandlingunit



GB



2

Detailedtableofcontentsonthefollowingpages



Generaldescription

a. Manufacturer

b. Nameofmachines

c. Declarationofconformity‐example

d. Generaldescriptions,dangersandwarnings

e. Drawings,diagrams,guidesandinstructionsforuse,maintenance,repairs

f. Employeesinchargeofoperation/control/maintenance

g. Intendeduseandapplications

h. Unintendeduseandmisuse–inappropriateapplicationsforthemachine

Installation

i. Instructionsforunloadingonthesite,installationandconnection

j. Installationandassemblyinstructionsforreductionofnoiseandvibrations

Start‐up,adjustmentsandoperation

k. Start‐up,adjustments,useandcommissioning

l. Residualrisksthatremain

m. Instructionsontheprotectivemeasuresduringrepairandmaintenance

n. Toolswhichmaybefittedtothemachinery

Machinestability

o. Stabilityduringuse,transportation,assembly,dismantlingwhenoutofservice

p. Machinerywheretheseareregularlytobetransported

Breakdown

q. Operatingmethodintheeventofbreakdown.Saferestart.

Maintenance

r. Adjustmentandmaintenanceoperations

s. Adjustmentsandmaintenancetobecarriedoutsafely

t. Sparepartstobeused,whentheseaffecthealthandsafety

Noise

u. Informationonairbornenoiseemissionsexceeding70dB(A)

Annexes

1. Declarationofconformitywithproductionnumber

2. Technicaldata–uniquedataforeveryunit

3. Sparepartlist

4. Assemblyofbaseframe–height150mmforunitsizes10–40

5. Assemblyofbaseframe–height150mmforunitsizes50–150

6. Assemblyofbaseframe–height250mmforunitsizes10–40

7. Assemblyofbaseframe–height250mmforunitsizes50–150

8. Installationofsteelroofinthesizes10‐150

9. Rotaryexchanger–speedcontrolandassemblyofdividedrotor

10. Internalcontrollerinthecoolingcompressorunits–DVUandDVU‐C

11. Menuforinternalcontrollerinthecoolingcompressorunits‐DVUandDVU‐C

12. Connectionoffanmotorandset‐upmanualforDanfossVLTFC101frequencyconverter

13. Commissioningprotocol‐proposal

14. ReportwithdatafromfinalfunctionaltestontheSystemairfactory

15. Shortdescriptionofmaincomponentsinthecontrolsystem

16. Wiringdiagram

17. Operator’sguide(howtousetheSystemaircontrolpanel)



3

Contents

A.MANUFACTURER9

B.NAMEOFMACHINES10

C.DECLARATIONOFCONFORMITY‐EXAMPLE11

D.GENERALDESCRIPTIONS,DANGERSANDWARNINGS12

d.1Overviewviapictogramsontheinspectionsideoftheunit12

d.1.1Wherearepictogramsplacedontheunits13

d.1.2CElabel–exampleforDVunit14

d.1.3CElabel–exampleforTIMEunit14

d.1.4PictogramonadoorforafaninaDVunit14

d.1.5PictogramonadoorforafaninaTIMEunit14

d.1.6Pictogramsforallavailablefunctionsintheunits15

d.1.7Pictogramsaboutwarningsanddangersontheunits16

d.2Dataabouttheunitaccordingtocardsandlabelsinandontheunit17

d.2.1Machinecardwithuniquedataoneveryunit17

d.2.2Labelwithdataaboutthecabinet18

d.2.3Flowchart–exampleofthelabelplacedonorwiththecabinet18

d.2.4Symbolsintheflowchartandexplanationaboutthesymbols.19

d.2.5Exampleoflabelplacedonorwiththecabinet–Terminalplanforexternal20

components20

d.3Handterminal(optionalforDVunits–alwaysstandardforTIMEunits)20

d.4Dimensionsoftheunits–selectedexamples.21

d.5Ordinaryautomaticallyoperation–onlymanualoperationbynewparameters.22

d.6Warningsaboutdangers22

E.DRAWINGS,DIAGRAMS,GUIDESANDINSTRUCTIONSFORTHEUSE,MAINTENANCE

ANDREPAIR22

F.EMPLOYEESINCHARGEOFOPERATION/CONTROL/MAINTENANCE23

f1.Employeesthattakecareofordinaryoperation23

G.INTENDEDUSEANDRANGEOFAPPLICATIONS23



4

H.UNINTENDEDUSEANDMISUSE–INAPPROPRIATEAPPLICATIONSFORTHEMACHINE

23

h.1Airhandlingunitinoperation23

I.INSTRUCTIONSFORUNLOADINGONTHESITEASWELLASINSTALLATIONAND

CONNECTION24

i.1.Unloadingonthesite24

i.1.1Unloadingbyfork‐lifttruck24

i.1.2Unloadingbycrane24

i.1.3Transportofunitwithoutbaseframeonthesite24

i.1.4Liftingaunitwithstraps24

i.1.5Liftingaunitwithpreinstalledbracketsonthebaseframeforlifting.25

i.1.6Roofunitwithbitumenroof25

i.1.7Roofunitwithsteelroof25

i.1.8Pre‐assemblystorage26

i.1.9Tiltlessthan30˚duringtransportationofthesectionwithcoolingcompressor–DVUorDVU‐C26

i.2.Installation‐mechanical26

i.2.1Freeareainfrontofandabovetheunit26

i.2.2Supportingsurface26

i.2.3Adjustablefeetunderlegsorbaseframeandtransportofsections26

i.2.4Baseframeassembly26

i.2.5Baseframesforoutdoorunits27

i.2.6Installationonthesiteofunitsectionsatthebaseframewhensectionsaredeliveredonpallets.27

i.2.7JoiningtheAHUsections29

i.2.8Fittingtheductwork30

i.2.9Riskofstackeffectbyverticalductsandwindpressureonlouvers30

i.2.10Refittingofguards30

i.3.Installation‐electrical31

i.3.1Description31

i.3.2Wiringdiagrams31

i.3.2.1TIMEunits‐labelsonthecabinetnexttothesupplyfan31

i.3.2.2DVunits–labelsonorwiththecabinet31

i.3.3Installationofmainspowersupply31

i.3.3.1NecessarymainspowersupplyforTIMEunitswithecmotorsandwithoutDVU31

i.3.3.2NecessarymainspowersupplyforDVunitswithcabinet/controlsystem32

i.3.3.3Necessaryovervoltageprotectiondevice,thatleadslightningovervoltagetoanearthleadonasafe

way.32

i.3.4Electricalconnectionofcomponentsandfunctions32

i.3.4.1ConnectionoftheSystemairControlPaneltotheCorrigoE28controller–softwareversion3.332

i.4Installation–Pipesforwater–hotandchilled,valvesanddrains33

i.4.1Description33

i.4.2Pipeconnections33

i.4.3Possibilityofextractingcomponentsfromtheunit33

i.4.4Pipeconnectionstobatteries33



5

i.4.4.1Heatingcoils33

i.4.4.2Coolingcoils34

i.4.4.3Rigidbearingsforvalves,circulationpumpsandpipesystem34

i.4.4.3.1Pipeconnectiontoheatingcoils34

i.4.4.3.2Pipeconnectiontocoolingcoilsforchilledwater35

i.4.4.3.3Valvemotorandvalveforheating35

i.4.4.3.4Valvemotorandvalveforcooling35

i.4.5Drainingcondensatewater35

i.4.6Drainingcondensatewaterfromplateheatexchanger36

i.4.7Drainingcondensatewaterfromcoolingbattery36

J.INSTALLATIONANDASSEMBLYINSTRUCTIONSFORREDUCTIONOFNOISEAND

VIBRATIONEMISSIONS36

K.INSTRUCTIONSFORPUTTINGINTOSERVICE,ADJUSTMENTS,USEAND

COMMISSIONING.37

k.1Print‐outsonpaper37

k.2Electronicmedia37

k.3Documentationisavailablefordownloadfromhttps://techdoc.systemair.dk38

k.4Start‐upbyinstaller38

k.4.1Checklist,relevantvalues38

k.4.1.1Checklistpriortostart‐up38

k.4.1.2Switchonpower38

K.5Adjustmentsanduse38

K.6Descriptionoffunctions38

K.6.1Remotecontrol38

k.6.1.1CommunicationWEB‐master(TCP/IPExoline)toPCandAndroidtelephone38

k.6.1.2CommunicationtoBMSsystemswithMODBUS39

k.6.1.3CommunicationtoBMSsystemswithLON39

k.6.1.4CommunicationtoBMSsystemsviaBACnet39

K.6.2Extendedoperationandexternalstart/stop(forexamplebypresencedetectors)39

k.6.3Valveandvalvemotorforheatingcoil39

k.6.4Valveandvalvemotorforcoolingcoil39

k.6.5DXcooling39

k.6.6Circulationpump,heating39

k.6.7Firealarmfunction40

k.6.7.1Externalfiresignalthatindicateblockorrun40

k.6.7.2Externalfiresignal40

k.6.7.3Twofirethermostats40

k.6.7.4Onesmokedetectorinextractair40

k.6.8Etool‐configurationtool40

k.6.9Electricalheaterbattery40

k.6.9.1ControlofheatingcapacityconnectedtounitwithSystemaircontrolsystem40



6

k.6.9.2ControlofheatingcapacityconnectedtounitwithoutSystemaircontrolsystem40

k.6.10Speedcontroloffans41

k.6.10.1TIMEcontrolsystem–ECmotors41

k.6.10.2DVcontrolsystem‐frequencyconvertersinsidetheunitareIP2041

k.6.10.3Pressuretransmitters41

k.6.10.4CO2‐dependentairflow41

k.6.10.5Humiditydependentairflow41

k.6.11Cabinet41

k.6.11.1IntegratedcabinetsinTIMEunits41

k.6.11.2IntegratedcabinetinDVunitswithcontrolsystem41

k.6.11.3CabinetplacedontheDVunitwithcontrolsystem41

k.6.12Temperaturesensors41

k.6.13Dampermotors42

k.6.14Filterguards42

k.6.15Roomtemperaturesensors42

k.6.16Frostprotection42

k.6.17SystemairControlPanel‐SCP42

k.6.18Coolingrecovery42

k.6.19Freecooling42

k.6.20Alarmsignal43

k.6.21Heatrecovery43

k.6.22Frostprotection–plateheatexchanger43

k.7Commissioning43

L.INFORMATIONABOUTTHERESIDUALRISKSTHATREMAINDESPITETHEINHERENT

SAFEDESIGNMEASURES,SAFEGUARDINGANDCOMPLEMENTARYPROTECTIVE

MEASURESADOPTED.43

l.1Unitcasing.43

l.1.1.Designofthemachinetomaketransportsafe43

l.2Commonforallunitsections43

l.2.1Riskcausedbysurfaces,edgesandcorners43

l.3Commonforallunitsectionsbyinsufficientlighting44

l.3.1Riskcausedbyinsufficientlightinginsidesections44

l.4DamperstypeDVA–DVB–DVM–DVP–BypassdampersinDVQ44

l.4.1Riskcausedbymaintenanceandcleaningofdampers44

l.5AttenuatorstypeDVD44

l.5.1Riskcausedbymaintenanceandcleaningofattenuators44

l.6FilterstypeDVG–DVF44

l.6.1Riskcausedbymissingchangeoffilters44

l.6.2Riskcausedbytheexecutionoffilterchange45

l.7PlugfanstypeDVE45



7

l.7.1Riskcausedbylightningstrike45

l.7.2.Riskcausedbypermanentmagnetmotor45

l.7.3Riskofrotatingimpellercausedbystackeffect(chimneyeffect).45

l.8BatteriesforheatingandcoolingtypeDVR–DVH–DVK,coolingcompressor46

l.8.1Extremetemperatures‐heating46

l.8.2Extremetemperatures‐cooling46

l.9CoolingcompressorunitstypeDVU–DVU‐C46

l.9.1Riskofhightemperature46

l.9.2Riskcausedbylightningstrike46

M.INSTRUCTIONSONTHEPROTECTIVEMEASURESTOBETAKENBYALLSERVICE

TECHNICIANSDURINGREPAIRANDMAINTENANCE46

N.THEESSENTIALCHARACTERISTICSOFTOOLSWHICHMAYBEFITTEDTOTHE

MACHINERY47

O.THECONDITIONSOFSTABILITYDURINGUSE,TRANSPORTATION,ASSEMBLY,

DISMANTLINGWHENOUTOFSERVICE47

o.1Installedreliabletoavoidunitstobetiltedormovedbytheanystorm.47

o.2Transportofsectionwithcoolingcompressorunit47

o.3Disposalofthecoolingcompressorsystem‐typeDVUandDVU‐C47

o.4Genereldisassembly–sharpedges47

P.INSTRUCTIONSFORMACHINERYWHERETHESEAREREGULARLYTOBE

TRANSPORTED48

Q.THEOPERATINGMETHODTOBEFOLLOWEDINTHEEVENTOFBREAKDOWN.SAFE

RESTART.48

R.ADJUSTMENTANDMAINTENANCEOPERATIONS48

r.1Shutdownoftheunittoasafestate.48

r.2Recommendedmaintenanceintervals49

r.3.Filters–sizesandnumbers50

r.3.1Bagfilters51

r.3.2Panelfilters51

r.4.ChangingtheInternalBatteryinthecontroller51



8

r.5Otherfunctionstomaintain52

r.5.1Theunit52

r.5.2Dampers52

r.5.3RotaryheatexchangerDVC53

r.5.3.1Rotor53

r.5.3.2Motorandbeltdrive53

r.5.4Crossflowandcounterflowexchanger53

r.5.4.1By‐passdamper54

r.5.4.2Condensatewaterdrain54

r.5.5Run‐aroundheatexchangerDVR54

r.5.5.1Pumpandpressureexpansion54

r.5.5.2Condensatewaterdrain54

r.5.6HeatingcoilDVH,coolingcoilDVKandchangeovercoilDVHK55

r.5.6.1Heatingbattery55

r.5.6.2Coolingbattery55

r.5.6.3Electericheatingbattery55

r.5.7PlugfansDVE55

r.5.7.1Motor55

r.5.8SilencerDVD55

r.5.9OutdoorairsectionDVY56

r.5.10CoolingcompressorunitsDVUandDVU‐C56

r.5.10.1Coolingcompressorcircuit57

r.5.10.2Built‐incontrolsystem57

r.5.10.3Maintenanceofbuilt‐incontrolsystem57

S.INSTRUCTIONSDESIGNEDTOENABLEADJUSTMENTANDMAINTENANCETOBE

CARRIEDOUTSAFELY,INCLUDINGTHEPROTECTIVEMEASURESTHATSHOULDBE

TAKENDURINGTHESEOPERATIONS57

s.1.Protectivemeasuresandadditionalprotectivemeasures57

s.1.1Necessaryprotectionmeasurespriortostart‐up.58

s.1.1.1Designofprotectionmeasures58

s.1.1.2Configurationoffrequencyconverterswithinstalledguard58

s.1.2Safeadjustmentandmaintenance58

s.1.3Personalprotectiveequipmentformaintenancestaff–healthandsafety58

T.THESPECIFICATIONSOFTHESPAREPARTSTOBEUSED,WHENTHESEAFFECTTHE

HEALTHANDSAFETYOFOPERATORS59

t.1Spareparts‐Mechanical59

t.2Spareparts‐Electrical59

U.INFORMATIONONAIRBORNENOISEEMISSIONSEXCEEDING70DB(A)59

ANNEX1DECLARATIONOFCONFORMITYWITHUNIQUEPRODUCTIONNUMBER.59



9

ANNEX2TECHNICALDATA–UNIQUEDATAFOREVERYUNIT59

ANNEX3SPAREPARTLISTS59

ANNEX4–12AREPRINTEDASASEPARATEMANUALASSUPPLEMENTTOTHISUSER

MANUAL59

ANNEX13COMMISSIONINGPROTOCOL–PROPOSAL(RECEIPTFORHAND‐OVER)59

ANNEX14REPORTWITHDATAFROMTHEFINALFUNCTIONALTESTONTHE

SYSTEMAIRFACTORY60

ANNEX15SHORTDESCRIPTIONOFMAINCOMPONENTSINCONTROLSYSTEM60

ANNEX16WIRINGDIAGRAM60

ANNEX17OPERATOR’SGUIDE(HOWTOUSETHESYSTEMAIRCONTROLPANEL)60



10



a.Manufacturer

ThisUserManualcoversallairhandlingunitswithcontrolsystemdeliveredbySystemairA/S.

Manufacturerandsupplierdata:

SystemairA/S

VedMilepælen7

DK‐8361Hasselager



Responsiblefordocumentation:UlfBang

b.Nameofmachines

ThismanualisaboutSystemairairhandlingunitswithcontrolsystemscalledDANVENTDV10,DANVENT

DV15,DANVENTDV20,DANVENTDV25,DANVENTDV30,DANVENTDV40,DANVENTDV50,DANVENT

DV60,DANVENTDV80,DANVENTDV100,DANVENTDV120,DANVENTDV150,DANVENTDV190og

DANVENTDV240.



and



TIMEec10,TIMEec15,TIMEec20,TIMEec25,TIMEec30,TIMEec40

Autres manuels pour Danvent DV

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels System air Unité de traitement de l'air

System air

System air Villavent Combini EC Instructions d'utilisation et d'installation

System air

System air Rotovex 2400 EL Manuel d'utilisation

System air

System air MAXI 1100 Guide de dépannage

System air

System air Topvex FC Manuel

System air

System air SAVE VSC 200 Manuel utilisateur

System air

System air Topvex SC Guide de dépannage

System air

System air Topvex SoftCooler SR09 Guide de dépannage

System air

System air Topvex SX03 Series Instructions d'utilisation et d'installation

System air

System air VR 300 ECV/B Guide de dépannage

System air

System air VSC Series Manuel utilisateur

System air

System air Topvex TR09 HWL Manuel utilisateur

System air

System air TopVex TX03 Guide de dépannage

System air

System air Topvex SR Guide de dépannage

System air

System air Topvex SC Series Manuel utilisateur

System air

System air SAVE VTC 200-1 Manuel utilisateur

System air

System air DVV-XS Manuel utilisateur

System air

System air Topvex SR07 E Manuel utilisateur

System air

System air Topvex SR09 E Manuel

System air

System air Topvex SR Manuel utilisateur

System air

System air SAVE VSR 150/B Manuel utilisateur

System air

System air Topvex SC03 EL Manuel utilisateur

System air

System air EE VTR 250/B Manuel utilisateur

System air

System air Topvex TR03 Manuel utilisateur

System air

System air Geniox 10 Manuel utilisateur

Manuels Unité de traitement de l'air populaires d'autres marques

Klimor

Klimor EVO-S Manuel utilisateur

Salda

Salda SMARTY XP Mode d’emploi

BLAUBERG

BLAUBERG KOMFORT Roto EC S400 Manuel utilisateur

Trenton

Trenton TPLP Series Manuel utilisateur

Kemper

Kemper CleanAirTower Manuel utilisateur

Daikin

Daikin DV PTC 14 Series Manuel utilisateur

Haier

Haier HB2400VA1M20 Manuel utilisateur

Webasto

Webasto BlueCool A-Series Manuel utilisateur

RDZ

RDZ DA 701 Document technique

Carrier

Carrier 39T Dimensions et guide d'installation

Armstrong Air

Armstrong Air BCE5V Series Manuel utilisateur

ActronAir

ActronAir CAY500T Manuel utilisateur

Carrier

Carrier 40MBDAQ Manuel utilisateur

Allied

Allied A93UH1E Manuel utilisateur

Nortek

Nortek B6VMAI Manuel utilisateur

TemperZone

TemperZone Econex Pro OPA 1410RLTM4FPQD Guide de maintenance et de service

RDZ

RDZ WHR 200 Document technique

AAON

AAON H3 Series Manuel du propriétaire