SWI-TEC Anchor Buoy Guide de configuration

SPECIAL WATER INNOVATION

SWI-TEC

www.swi-tec.com

Repair Instructions

Anchor Buoy

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

1a: Insert end of belt (the end without the loop)

through the exit guide.

1b: Secure the belt to the drum with a self-tapping

screw.

1c: Wind belt clockwise onto drum.

Note: keep the belt tensioned by occasionally

pulling it tight onto the drum.

2a: Install the machine screw (M6 x 60) through the

exit guide assembly with the counter-sunk head

on the belt side.

2b: Mount the plastic shim and the spring coil bea

ring onto the machine screw installed on the exit

guide assembly.

3a: Support the spring coil

on a suitable platform so

that the spring coil and the

slot in the center hub are

at the same height.

3b: Make sure that the spring

coil orientation is exactly

as shown in the picture.

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

4a: Push the end of the spring coil into the slot

of the hub.

4b: Secure the end of the spring coil with the

M4 set-screw with a 2mm Allen wrench.

5: Hold the spring coil tight against the hub

leading the spring in a clockwise direction

away from the slot in the hub.

6: Use a hammer to bend the spring coil so that

the end exits the slot in the hub and is in

close and even contact with the hub.

7: Hold the spring coil tightly and wind it

2 to 3 times around the hub.

Note: observe the number of windings:

2 to 3 – no more and no less).

SPECIAL WATER INNOVATION

90 mm

Anchor Buoy – Repair Instructions

8a: Use the palm of your hand to secure the spring

coil in place on the hub.

8b: Carefully mount the spring coil onto the spring

coil bearing previously installed on the exit

guide assembly with the machine screw.

Note: ensure that the plastic shim is still in place.

9: At this point you no longer need to secure the

coil spring with the palm of your hand. Do not

move the assembly until the next step is com

pleted to prevent the spring coil from becoming

dislodged.

10: Mount the L-shaped guide arm onto the ma

chine screw, install a flat washer and the M6

self-locking nut; do not tighten at this time.

11: At this point the spring coil is secured and the

assembly can now be moved as necessary

to accomplish the next steps in the

assembly procedure.

12a: Grasp the assembly with your left

hand as shown in the picture holding the

guide arm and the spring coil at the same

time.

12b: Insert the axle from the right hand side

as shown in the picture.

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

13: Push the axle through hub and guide arm until

the retaining collar is seated against the end

plate of the belt reel.

Note: you should be able to rotate the axle

freely in the hub. If excessive friction is obser

ved use sand paper to open up the bore in the

hub as necessary.

14a: Turn the assembly over and hold between

your knees as shown in the picture.

14b: Tighten the M6 self-locking nut previously

installed in step 10.

Note: do not over tighten the nut. Check that

the spring coil is free to rotate, otherwise loosen

the nut as necessary.

15: Use a feeler gauge to set the retaining collar to

provide a clearance of 1mm (3/64 in).

Note: make sure that the belt reel and spring coil

assembly are able to rotate freely. Increase

the clearance if necessary.

16: Use WD40 or similar spray lubricant to lubrica

te the spring coil.

Note: this will improve the service life and per-

formance of the spring coil.

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

17: Pull out a length of the belt and

slowly release it while checking

that the belt retracts smoothly and

rolls up onto the belt reel.

18: Insert the assembly into the lower

housing.

Caution: the exit slot is offset! The assem

bly must be inserted so that the exit

guide is in line with the exit slot at the

bottom of the lower housing and the

belt runs straight off the reel through

the slot. The axle will rest evenly in

the saddles at the upper end of the lo

wer housing.

19a: Verify proper alignment of the exit

guide with the exit slot in the bottom

of the lower housing and that the axel

is fully seated in the saddles at the

upper end of the lower housing.

19b: Apply the ribbon sealer (Art. 1023)

evenly around the lip of the upper end

of the lower housing.

Note: make sure that the ends of the

ribbon sealer are fully connected. If

the mating surfaces of the upper and

lower housing do not form an air-tight

seal then the Anchor Buoy will not

float!

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

20: Carefully place the upper housing onto the lower

housing.

Caution: make sure that the D-ring bolts line up

properly with the holes in the top of the guide arm.

21a: Push the upper housing firmly down onto the

lower housing.

21b: Use a mallet to install a crimp clip (Art. 1024) to

secure the upper and lower

housing together. Install the

next crimp clip diagonally

across from the previous

location.

Note: upper housing will seat

inside the lip of the lower

housing.

22: Use a mallet to install the remaining crimp clips as in step 23b

evenly spaced 60o apart from each other.

Note: the even spacing provides proper seating of the two housings

and ensures an air-tight seal.

23a: Suspend the Anchor Buoy and pull out the entire length of

the belt. Slowly allow the spring coil to wind up the belt.

Caution: do not pull with excessive force once you reach the end

of the belt.

Caution: Keep some tension on the belt to prevent the belt from

jumping off the reel.

24: Place the U-channel edge protection over the joint of the two

housings.

25: Test the fully assembled Anchor Buoy by pushing it completely under water for sever

al minutes. There should not be any air bubbles escaping from the joint between the

upper and lower housing or from the D-ring at the top. If air bubbles are observed then

the Anchor Buoy must be disassembled and the affected area must be resealed.

Your SWI-TEC Anchor Buoy is once again ready to serve you well on your future

cruising adventures.

Please do not hesitate to contact your SWI-TEC representative if you have any questi-

ons or comments.

www.swi-tec.com

SPECIAL WATER INNOVATION

Anchor Buoy – Repair Instructions

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