SuperMax 19-38 DRUM SANDER Manuel utilisateur
OWNER’S
MANUAL
C US
®
SuperMaxTools.com
P. 888.454.3401
F. 651.454.3465
© 03/2017 SuperMax Tools
269049
19-38
DRUM SANDER
CONGRATULATIONS
SuperMax Tools takes pride in our products and stands behind them with continuing service and support for our
customers. Your SuperMax Tools sander was designed with several features that will bring a new dimension of
productivity to your shop. Our goal at SuperMax Tools is to develop machines that provide you with maximum
performance, maximum economy and maximum utility. Your 19-38 drum sander has features that will give you
better results in less time in the years ahead. This sander is designed to be tailored to every project and features
ultra-precise control for any sanding project.
This sander is covered with a warranty and your distributor can answer any questions you may have. Additionally,
we will always be here to offer support, service information, and product supplies and services. Before using
have any questions this manual will provide answers and you can also refer to our website or customer service
for any updates or further details.
MODEL IDENTIFICATION
Your 19-38 drum sander is one of a family of machines from SuperMax Tools designed to help you achieve re-
and serial numbers on the back of machine base and write them in below.
Model:
Stock Number:
Serial Number:
Date Purchased:
Distributor:
IMPORTANT: KEEP THIS MANUAL HANDY
unpacking or using the machine, familiarize yourself with its components, features, and basic adjustments by re-
WARNING: SAFETY FIRST
-
ding the following:
a. Always wear eye protection while operating sander.
b. Always feed boards against the drum rotation.
c. Tighten all locks before operating.
d. Keep hands and clothing away from operating drum.
e. Do not operate sander with dust cover opened.
f. Do not operate sander without dust collector connected to the dust cover.
g. Always maintain control of boards to avoid kickback (know how to prevent it).
h. Always disconnect power before servicing or adjusting.
WARNING: FOR YOUR OWN SAFETY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE SANDER.
TABLE OF CONTENTS
safety rules .......................................................................................................4
grounding instructions ....................................................................................5
specifications.....................................................................................................6
warranty............................................................................................................6
about the superMax tools druM sander .........................................................7
unpacking your druM sander............................................................................7
setting up your superMax tools druM sander .............................................11
Checking drum alignment................................................................................................................................................11
Connecting Dust Collectors.............................................................................................................................................12
Power and Electrical Safety.............................................................................................................................................12
abrasive selection guide .................................................................................12
Wrapping Abrasives..........................................................................................................................................................13
Proper Abrasive Wrap Position .......................................................................................................................................14
Abrasive Wrap Tension Adjustment ...............................................................................................................................14
Maximizing Abrasive Longevity ......................................................................................................................................14
operating your druM sander ..........................................................................15
Drum Depth of Cut ............................................................................................................................................................15
Conveyor and Speed Rate................................................................................................................................................16
Stock Feeding Operation..................................................................................................................................................16
Stock Feeding Maximum Performance.........................................................................................................................16
Tension Roller Pressure....................................................................................................................................................17
Tension Roller Contact Adjustment................................................................................................................................17
Conveyor Belt Tension......................................................................................................................................................18
Conveyor Belt Tracking.....................................................................................................................................................18
Maintenance .....................................................................................................18
Monthly Maintenance.......................................................................................................................................................18
Replacing Conveyor Belts ................................................................................................................................................18
Cleaning the Machine.......................................................................................................................................................19
supply checklist ..............................................................................................19
troubleshooting your superMax tools druM sander..................................20
wiring diagraM .................................................................................................22
parts list and diagraMs............................................................................ 23-27
4
SAFETY RULES
1.
2.
Form habit of checking to see that keys and ad-
justing wrenches are removed from tool before
turning it on.
3. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
4.
Don't use power tools in damp or wet locations,
or expose them to rain. Keep work area well
lighted.
5.
kept safe distance from work area.
6.
master switches, or by removing starter keys.
7.
safer at the rate for which it was designed.
8.
to do a job for which it was not designed.
9.
your extension cord is in good condition. When
using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and
overheating. Table A (on the next page) shows
the correct size to use depending on cord length
the next heavier gage. The smaller the gage nu-
mber, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, or
other jewelry which may get caught in moving
parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use face
or dust mask if cutting operation is dusty. Eve-
ryday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
hand and it frees both hands to operate tool.
13.
balance at all times.
14.
and clean for best and safest performance. Fol-
low instructions for lubricating and changing ac-
cessories.
15.
changing accessories, such as blades, bits, cut-
ters, and the like.
16. -
plugging in.
17.
the owner's manual for recommended acces-
sories. The use of improper accessories may
cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19.
the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function - check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that
is damaged should be properly repaired or re-
placed.
20.
cutter against the direction of rotation of the
blade or cutter only.
21.
TURN POWER OFF. Don't leave tool until it co-
mes to a complete stop.
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement, and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these
chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks
TABLE A - MINIMUM GAUGE FOR CORD
AMPERAGE RATING VOLTS TOTAL LENGTH OF CORD (IN FEET)
- - 120 25 50 100 150
- - 240 50 100 200 300
MORE
THAN
NOT
MORE
THAN
MINIMUM GAUGE FOR CORD
06 -18 16 16 14
610 -18 16 14 12
10 12 -16 16 14 12
12 16 -14 12 Not recommended
GROUNDING INSTRUCTIONS
1. All grounded, cord-connected tools:
event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equip-
ment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
• Do not -
• of the equipment-grounding conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface that is green with or without yellow stripes is the
NOT CONNECT the equipment-grounding conductor to a live terminal.
• Check with -
ly understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3 pole receptacles that ac-
cept the tool's plug.
• Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating
less than 150 V:
• This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch Ain
Fig. 1. The tool has a grounding plug that looks like the plug illustrated in sketch Ain Fig. 1. A temporary
adapter, which looks like the adapter illustrated in sketch Band C, may be used to connect this plug to
a 2 pole receptacle as shown in sketch Bif a properly grounded outlet is not available. The temporary
This adapter is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from
the adapter must be connected to a permanent ground such as a properly grounded outlet box.
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between
150 – 250 V, inclusive:
• This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch
D. The tool has a grounding plug that looks like the plug illustrated in sketch D. Make sure the tool is
5
6
SPECIFICATIONS
Maximum Width 38” (2 passes)
Minimum Length 2-1/4”
Maximum Thickness 4”
Minimum Thickness 1/32”
Dimensions 36” x 42” x 24” (without stand)
Drum diameter 5” diameter - 1740 rpm.
Dust port diameter 4”
Height Adjustment 1/16” per revolution (depth scale included)
Conveyor Motor
Drive Motor (TEFC)
Power Requirements 110 V, 1 Ph, 20 A
Shipping Weight (3 boxes) 286 lbs (weight varies on how equipped)
2 YEAR WARRANTY
Limited warranty. We will provide all replacement parts which are found to be defective in materials or work-
and mailing in the warranty registration card supplied in the package with each new machine.
NOTE: You can also register online using our fast and easy warranty form by visiting our website at
www.SuperMaxTools.com
comply with all local codes and ordinances.
Fig. 1: Grounding Methods
7
ABOUT THE SUPERMAX TOOLS DRUM SANDER
This manual is designed to help familiarize you with your SuperMax Tools drum sander, and to help you take
advantage of its exclusive features. By understanding its major components, and how they work together, you
will be able to get the most from your investment.
The SuperMax Tools drum sander is basically made up of:
1.
2. Shroud.
3. Depth scale.
4. Knob to start feed conveyor and selects feed rate.
5. Starts and stops the motors.
6. Conveyor table.
7. Tension roller contact adjustment.
8. Drum carriage.
UNPACKING YOUR SUPERMAX TOOLS DRUM SANDER
result of shipment, notify the transportation company as soon as possible and ask them to make an immediate
inspection. Ask for a damage or loss report. Also notify your distributor of any loss or damage during shipment.
See enclosed Warranty Statement.
NOTE: Before setting up make sure that the space is adequate for your new equipment. We also recommend
that there is more than one person available for lifting and initial set up procedures.
TO AVOID PROBLEMS AND POTENTIAL DAMAGE TO THE MACHINE, PLEASE READ THROUGH THE
UNPACKING INSTRUCTIONS BELOW BEFORE PROCEEDING TO SET UP THE MACHINE IN YOUR SHOP.
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3
4
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8
2
8
Assemble the SuperMax Tools 19-38 drum sander
Open Stand #71938-OP or alternatively, if you have
chosen to use your own bench prepare the existing
bench for the sander attachment.
NOTE: See Open Stand #71938-OP manual included in the
Open Stand shipping box for stand set-up and directions.
Open box 1 that contains the main sanding unit. Re-
move the cardboard liner. Open the plastic bag enclo-
sing the sanding unit.
NOTE: There will be a small container of hardware included
with your sander. This container will include everything you
need to set up your sander (see above).
Remove the two wooden packing plates from bottom of
the sanding unit using the enclosed wrench and keep
wrench for future adjustments.
NOTE: These bolts that you just removed from the packing
plates will work as your bolts for attaching the sander or as
extra bolts for future replacement.
5
Cut each corner of BOX 1 to fold sides flat, providing
access to sanding unit.
3
1 2
5
With one or two helpers, place the sanding unit on
stand or bench (lift points marked).
4
Turn the handle and raise sanding head to higher posi-
tion to remove packing block from under carriage arm.
Next remove the 2 bolts on the inboard (right) side of
the conveyor belt.
To prepare the unit for the installation of the conveyor
of the conveyor belt.
NOTE: Leave the silver plate, which is near the fast lever and
under the motor, in place when removing bolts.
Open box 2 and remove conveyor from packaging and
place on sanding unit. The conveyor motor should be
nearest to the main motor and depth gauge.
tighten nut to knob. Thread stud from knob into hand
wheel and tighten nut against hand wheel.
C
L
O
S
E
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U
P
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NOTE: The fast lever should be in the upright position for installation of the sanding unit. The fast lever raises the inboard
(right) side of conveyor up. Do not ever tighten the bolts all the way down. The fast lever should always be able to be moved
back and forth between and up/down position. The bolts should be tightened, but not so tight that the fast lever doesn’t
move. The lever should be able to move from the down to up position easily.
heads (or hex head bolts) and install into flange of
conveyor bed on inboard (right) (motor side). Keep
support plate in place on inboard (right) side and make
sure the fast lever is positioned up.
Plug the short power cord that is attached to the mo-
tor into the outlet on the control box. This cord will pro-
vide switched power for the motor when the machine
is plugged into the power source.
studs on outboard (left) side of the conveyor belt, then
tighten all nuts and bolts with wrench.
NOTE: Do not completely tighten bolts with fast lever. See
note above.
Check your power supply to make sure that it is ade-
quate (110 V, 20 A required) but do not plug the ma-
chine into the power supply until it is fully set-up.
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