SuperDroid Robots IG52-DB Instructions d'installation

IG52-DB Heavy Duty Enclosed Robot

Assembly and Operation

The IG52-DB Enclosed is a rugged and powerful robot platform. Make it RC or use it with sensors

and a microcontroller to make it autonomous/semi-autonomous.

Images shown may not be an exact representation of the robot’s features listed in this document

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 2 of 13

Contents

Mechanical Assembly ...................................................................................................................................................4

Electrical Assembly .....................................................................................................................................................10

Operation....................................................................................................................................................................12

General Terms.............................................................................................................................................................13

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 3 of 13

Figure 1: Exploded view sketch

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 4 of 13

Mechanical Assembly

1. Mount the motors as shown in Figure 2, with the motor spacer plate between the motor and the chassis.

Make sure to use Loctite on the screws. Once the motor is mounted, the small sprockets can be mounted

on the motor shaft. The hub should face the motor and they should be pushed all the way against the

inside plate with just a small clearance for rotation.

Figure 2: Exploded view sketch of motor mounting

2. Slide all 8 bearings into place through the bearing holes in the chassis. Slide a lock collar onto the axle,

then slide the axle through the first bearing. At this point, put the key in the shaft and slide on the wheel

sprocket. Finally slide the shaft through the second bearing. Slide another lock collar on to secure the

inside bearing and slide the outside lock collar over to secure the outside bearing. Use Loctite on all set

screws.

Figure 3: Axle assembly

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 5 of 13

Figure 4: Sprocket with key installed

3. Measure, cut, and install the chain using the chain cutting instructions listed below.

4. At this point, the side slot covers can be mounted.

5. Mount the batteries with the provided hardware. Foam is included if needed for a tight fit. Simply stick it

to the underside of the battery bracket before bolting down. The foam can also be used underneath the

batteries to space them up over the weld.

6. Follow the instructions in the next section to wire the robot. Once finished with wiring the wheels and lid

can be installed.

Chain Measuring, Cutting, and installation

7. With the motor in its approximate middle position, measure out the required length of chain. Refer to Figure

5. You will want full links as shown in the figure to insert the master link through. You will be removing the

outer cross-links.

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 6 of 13

Figure 5: Chain layout

8. The easiest way to cut the chain is with a chain breaker tool, illustrated in Figure 6.

Figure 6: Chain breaker tool

9. Alternatively, clamp the chain in a vise and grind/file the ends of the pins down. Then drive the pin through

the chain. Refer to Figure 7, Figure 8, and Figure 9.

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 7 of 13

Figure 7: Chain Cutting Setup

Figure 8: Chain grinding/breaking

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 8 of 13

Figure 9: Chain Link removal

10. Install the master link as shown in Figure 10.

11. Repeat for the other four wheels.

Figure 10: Master Link Installation

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 9 of 13

Mounting Electrical Components

12. Mount batteries using battery brackets and hardware provided. Use foam tape on the bracket and

underneath the battery to ensure a snug fit.

13. Measure a place on the chassis to mount the switch. The rear plate of the chassis is a good place for it

Make sure that it is mounted low enough that it doesn’t interfere with the lid. Drill a ½” hole.

14. Drill a hole near the switch to mount the charging jack.

15. Mount the motor controller to the front or rear plate of the chassis. If using 12Ah batteries, the motor

controller will fit between the two batteries. A custom plate will need to be installed to mount it there.

Inflating the tires

Before running the robot on the ground, make sure the tires have been inflated. Running the robot with a flat

tire can cause the tube to spin inside of the tire and damage the valve stem. For this reason it is a good idea to

check the tires periodically to make sure they are inflated.

IG52-DB Heavy Duty Enclosed Robot

SuperDroid Robots, Inc Contact

224 Technology Park Lane (919) 557-9162

Fuquay Varina, NC 27526 [email protected]m

www.SuperDroidRobots.com

Revised: February 8, 2019 Page 10 of 13

Electrical Assembly

Figure 11: Assembled Robot

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