SunStar Fortuna 5 Series Manuel utilisateur
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
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USER’’
S MANUAL
PARTS BOOK
FORTUNA
series 5
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Version 1.0
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Best Quality
Best Price
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SSUUNNSSTTAARR CCOO..,, LLTTDD..
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1.
Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of user’s needs.
2. Please read this user’s manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4.
This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.
USER’S
MANUAL
1. Safety instruction 6
2. Precautions before use 8
3. Locating and using parts of the controller box 10
4. Installation 11
1) Mounting your Servo Motor on the table 11
2) Assembling the belt cover and adjusting the belt tension 12
3) Mounting and adjusting the foot-lift solenoid 13
4) Mounting the position sensor (Synchronizer) and setting the film 14
5) How to equip and adjust a built-in location detector(synchronizer) 16
6) Mounting the Program Unit(P/U) 18
7) An example of installing the SunStar sewing machine 19
5. Wiring and grounding 20
1) Specification of the power plug 20
2) Specification of electric current in wiring of power plug 20
3) Name and description on the outside connector of control box 21
4) How to change the electric voltage supplied for solenoid(The factory installed setting is:J2)
21
6. Connection the earth wire of the sewing machine and motor 23
7. Things to be checked after installation 23
8. Program unit part names and method of use 24
1) Program unit part names 24
2) Program Unit Method of Use 24
3) Start and End Backtack Stitch Correction Method 35
4) Method of Use: Inertia Tuning Function 38
5) How to Use Edge Sensor 39
6) Motor Controller Setting 42
7) Advanced Pattern Sewing Functions 46
8) Automatic Change Function of Twin Needles (applicable to the models supporting twin needles)
48
9. Simple operation unit part names and method of use 50
1) Names of Each Part in the Simple Operation Unit 50
2) Simple Program Unit Method of Use 50
10. Fortuna series 5 full function software method of use 55
1) Basic Functions of the Fortuna Series 5 Full Function Software 55
2) Fortuna Series 5 Full Function Software Specific Parameters 56
3) Method of Use and Explanations for Specific Items of the Parameter 71
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B) 75
11. Breakdown and troubleshooting 84
12. How to place for controller 85
13. Block diagram 86
※Parts Book 87
CCOONNTTEENNTTSS
6
Be sure to read and keep in mind the following instructions before you install and use
thr FORTUNA SERVO MOTOR.
1) Use and Purpose
This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for
other than industrial purpose.
2) Working Environment
①Power Source
•It is desirable that voltage of the power source be kept within the range of ±10% of the rated voltage.
•It is desirable that frequency of the power source be kept within the rage of ±10% of the rated frequency.
(50/60㎐)
•The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept.
②Electromagnetic Noise
•It is desirable that those equipments causing strong electromagnetic field or high frequency not use the
same electrical outlet as this on and stay away from it.
③Temperature and Humidity
•Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade.
•Never use it outdoors and avoid direct ray of light.
•Keep it away from an hot object like a stove.
•Keep the ambient humidity above 30% and below 95%.
④Never use it near gases and explosives.
⑤Do not use it at a spot located 1,000m or higer above sea-level.
⑥Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when
not in use.
3) Installation
Follow the instruction carefully when installing it.
①Be sure to start installing it after pulling the power plug off the outlet.
②Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with.(keep
distance of at least 25mm from them.)
③Be sure to have the Controller, the Motor and the sewing Machine grounded.
④Be sure that the voltage of power source fits the specification of the Controller before the power is on
⑤Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller.
4) Disassembly
①Indisassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the
power source after turning it off.
②When pulling off the plug from the power source, be sure to hole the plug itself instead of the wire connected
to the plug.
SAFETY INSTRUCTION
11
5) Service and Maintenance
①Make sure that service and maintenance are carried out by a skilled technician.
②Never try to operate with the Motor and the Controller open.
③When inserting a thread into or touching the machine, be sure to turn the power off and step down from the
platform.
④Be sure to use standard products specified for replacement of parts.
6) Other Safety Instructions
①Tack care not to let your fingers touch any moving parts including belts.
②In case of remodelling or fitting of additional device, be sure to follow safety standards and do not ever try to
go ahead based on your own judgments.
③Do not try to operate with the safety device removed.
④Take care not to let water or coffee or something like those admitted into the Controller or the Motor.
⑤Never drop the Controller or the Motor to the ground.
※The instructions presented above are for the safer and more proper operation of the Fortuna Servo
Motor. Ignoring such instructions could cause damage to the machine or physical injury of the user.
Please follow all the instructions when operating the machine.
7
8
PRECAUTIONS BEFORE USE
1. Do not turn on the power while stepping on the pedal.
22
2. Turn off the power when leaving the servomotor overnight.
3. Turn off the power when servicing the servomotor or changing
the needle. 4. Be sure to keep the servomotor securely grouned.
5. Do not connect multiple servomotor power plugs to the same
power strip. 6. Install the servomotor away from noise sources, such as high-
frequency equipments and welding machines.
7. Avoid electrical shock when servicing the controller box. (Wait for 6
minutes before opening the cover after turning off the power.)
8. When an error message“Er”sppears on the digital display,
take a note of the“Er”code, and then turn on and off before
resuming operation(Contact the local dealer if“Er”message
persists on the display)
9
9. Adjust the belt tension to the optimum level.
Belt-tension adjustment should
be performed after the motor is
mounted on the table : First,
loosen both the upper and
lower anchoring bolts(①, ②).
The belt tension will then be
adjusted by the weight of
servo motor itself. Fasten both
anchoring bolts.
10. Clean it every two or three weeks so that no dirt or a dirty
substance may be piled up.
11. When replacing the fuse, use a standard item, opening the
cover as shown in the diagram. 12. Make the length of the cable connected with an outside parts
like stand-up pedal as short as possible.
F1
F2
F3
F4 250V/1A
250V/6.3A
250V/15A
250V/15A
①
②
Control box right sideControl box left side
10
LOCATING AND USING PARTS OF THE CONTROLLER BOX
1) Left and right side of control box
2) Rear panel
①Caution
②Motor
③AC INPUT
②
③
33
Motor Power Cable
AC Power switch
Standard Solenoid
Connector
Switch and Lamp
Foot-lift Solenoid(Green)
Right lift Solenoid(Blue)
Tension-release and
Auxiliary solenoid(White)
Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds before
opening this cover after turn off main switch and
unplug power cord.
고압 전류에 의해 감전될 수 있으므로 커버를 열 때
는 전원을 내리고 전원 플러그를 뽑고 나서 360초간
기다린 후 여십시오.
WARNING
경고
Encoder Connector
(Green)
OPTION
Connector for Position
Sensor(Black)
Program Unit
Connector(White)
①
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