Sumner Fab-Mate Manuel utilisateur

OPERATOR’S MANUAL

Fab-Mate

WARNING

Beforeoperatingthislift,read

andunderstandthisOperator’s

Manual. Becomefamiliar with

thepotentialhazards ofthislift.

Call Sumner ifyouhaveany

questions

7514 Alabonson Rd. Houston, Texas 77088 281-999-6900 281-999-6966 (fax)

1721 Bishop St., Unit #4 Cambridge, Ontario N1T 1N5 519-623-2300 519-623-0744 (fax)

Haybrook Industrail Estate, Halesfield 9, Unit A6, Telford, Shropshire, UK TF7 4QW 011-44-1952-586517

INDEX

Operator Safety Instructions 3

Specifications 4

AssemblyInstructions 5

Moving Fab-mate to work area (no load) 5

Moving Fab-mate (with load) 5

Attaching Lift Cable to Object 6

ElevatingLoad 6

LoweringLoad 6

RemovingMast 6

CasterBrakes 6

Lift Diagram 7

Maintenance Instructions 8

InstallingNewCable 8

LoadLiftingCable 8

TroubleShooting 9

Maintenance Record 10

OWNER’S RESPONSIBILITIES

Throughout this publication, the words WARNING, CAUTION and IMPORTANT will be

used to alert the user to special instructions concerning a particular operation that may be

hazardous if performed incorrectly or carelessly.

OBSERVE THEM CAREFULLY !!

Hazards or unsafe practices which could result in severe

personal injury or death.

Hazards or unsafe practices which could result in minor per-

sonal injury, product or property damage.

Indicates information or instructions that are necessary for

proper operation and/or maintenance.

WARNING

CAUTION

IMPORTANT

Read and understand Operators Manual before using

Fab-Mate

Inspect cable before use. Do not operate if cable

is frayed, worn or damaged.

Use only on solid level surface. Keep work area

clear of clutter and debris.

Test load balance before lifting. Do not exceed rated

load capacity. Never use two Fab-mates to lift a

load which exceeds the capacity of a single lift.

Stay clear of overhead wires and obstructions.

Do not operate in gusty winds.

Never allow anyone under an elevated load.

Never leave Fab-mate unattended with an

elevated load.

Do not climb on Fab-mate or put side load on mast.

Do not operate during storms.

OPERATOR SAFETY INSTRUCTIONS

Never lift a load over the short legs unless a

counter weight equal to the load is applied to

the long legs.

Do not pull or drag load.

Do not move the Fab-mate by pulling on load

line.

Do not use accessories with the Fab-mate that

are not supplied by the manufacturer.

OPERATOR SAFETY INSTRUC-

TIONS (CONTINUED)

Wear proper clothing. Hard hat, safety shoes,

and gloves should be worn as a precaution while

operating this lift.

Avoid horseplay around equipment, and keep

bystanders at a safe distance. Do not allow chil-

dren to operate this unit and always keep them

out of work areas.

SPECIFICATIONS

Model Maximum Lifting

Capacity* Maximum Height

1000 lbs (450 kg) 7 ft. (2.1 m)

Model A B C D Base

Dimensions Ship-

ping

Wt.

88.5”

224 cm 14”

35.5 cm 24.5”

62 cm 7.5”

19 cm 31 x 40

79 x 101 cm 206 lb

93 kg

ASSEMBLY INSTRUCTIONS

1. Turn base upside down.

2. Insert the four casters into the base legs.

3. Secure the casters into the base by installing

the four supplied setscrews into the base legs

and then tighten with allen wrench. Ensure

screw is tightened onto caster stem.

4. Turn base over and lock caster brakes.

5. Insert the Tee-Head into the bracket on top of

the mast assembly and secure with the two

supplied bolts. The long end of the Tee-head

should be on the opposite side of the winch.

6. Insert mast assembly into base assembly

socket with winch to rear of base, rear being

the side of base with the shorter legs.

7. Lower the lift cable so the end of the cable

can be reached by operator.

8. Attach counterweight and line shackle directly

to loop on end of lift cable.

WARNING

Operators should be thoroughly familiar

with the preceding safety precautions

before attempting to operate this equip-

ment.

B C

WARNING

When properly

installed, the

winch handles

should be mounted 180 de-

grees apart. Do not attempt

to raise or lower a load with

the handles mounted in any

other manner.

2. MOVING FAB-MATE TO WORK

AREA (NO LOAD)

1. The load line shackle

should be attached to

winch mount bracket

prior to transporting

unit to prevent the ca-

ble from swinging and

striking operator or by-

standers.

2. Attach winch handles

to both sides of winch,

which will allow them

to be used as a handlebar to steer the unit.

3. Release caster brakes.

4. Grasp winch handles and make a forward “S”

motion to align casters for forward movement

to work area.

WARNING

Fab-mate should only be operated on

level and smooth surfaces to avoid tip-

ping and possibility of operator injury.

3. MOVING FAB-MATE TO WORK

AREA (WITH LOAD)

1. When the Fab-Mate is used to transport a

load, the load should be placed on the base

legs for positive control of the lift.

2. The loaded Fab-Mate should only be moved

in the forward direction, whenever possible.

3. Repeat steps 2, 3 and 4 from previous sec-

tion.

To place the winch

handles in the operating

posistion, pull up on the

locking pin and slide

the handle off of the

winch shaft. Rotate the

handle assembly

around so that the black

plastic grip is facing

away from the winch.

While pulling up on the

locking pin, slide the

handle back on to the

winch shaft. Repeat

this procedure for the

other handle

1. UNPACKING THE LIFT

The winch handles have

been placed in the stored

position at the time of ship-

ment.

OPERATING PROCEDURE

1. Turn handle on winch clockwise to elevate.

2. Never allow lift cable loop,

Counter Weight, or line

shackle to contact “Tee

Head” while elevating mast.

Continued cranking in this

condition will cause “Tee

Head” to bend.

4. Attaching Lift Cable to Object

1. Lower lift line to load by rotating the winch

handles counter clockwise.

2. Lower the hook until the cable is long

enough to securely attach to the load.

Note: Secure load line using approved rigging

practices and equipment only.

WARNING

Always lift load slightly to check rig-

ging and balance before elevating.

5. Elevating Load

1. Raise the load by turning the winch handles

in a clockwise direction.

WARNING

Never allow anyone under an

elevated load.

6. Lowering Load

1. Lower the load by turning the winch handles

in a counterclockwise direction.

7. Removing Mast

Note: Caster brakes should always be locked

when removing mast.

1. Place crowbar

under pry tab

and raise mast

from base un-

til the locating

ring rests on

top of the

base.

2. Remove mast

from the base.

Pry tab

8. Caster Brakes

1. Set brake by pressing down on brake lever

as shown.

2. Release brake by lifting up on brake lever.

Caster Brake

Caster

Base

Winch

Winch Handle

Line Hook

Counter Weight

Load Line

Tee Head

Mast

9. Lift Diagram

Before each use:

1. Inspect the cable for kinks and frays. If kinked

or more than 3 wire strands are broken (small

wires) do not use the lift until the cable has

been replaced.

2. Make certain winch operates freely and cable is

not tangled on the winch drum.

3. Inspect mast, legs, and base for bends.

4. Make sure caster wheels move freely.

Recommended Inspection Every 6 Months:

1. Inspect cable for frays and kinks (see point 1

above)

2. Make certain winch works freely and that there

are no loose or damaged parts.

Winch Maintenance:

1. Refer to the winch assembly drawings in this

Operators Manual.

2. Be sure that the winch cover is on the winch.

3. Check ratchet dog and brake ratchet for wear.

If any wear is visible, replace the part.

4. Inspect gear teeth for wear. If there is no sign

of visible wear, brush teeth with 50-wt. Motor

oil.

5. For proper brake adjustment see

“Troubleshooting” section on page 9.

Replacing the Cables:

A. Load Lifting Line

1. Lay Fab-Mate across supports with the winch

facing up.

2. Remove the gear cover.

3. Disengage load ratchet dog and pull wire rope

off of drum.

4. Loosen set screw on drum and pull wire rope

out of keeper.

5. Pull Load Line out through front of Tee head.

6. Reverse for installing new Load Line.

General Maintenance:

1. Check winch handle for wear or bends.

2. Examine all bolts and nuts to be sure they are

tight.

3. Legs, braces and base should be dent free and

damage free.

4. Check pulley housings for damage

(indentations) which can restrict the rotation of

the pulleys.

5. Make sure all lines are seated in all pulleys and

that pulleys rotate without obstruction.

7. Make sure caster wheels rotate freely and are

undamaged.

MAINTENANCE INSTRUCTIONS

WARNING

Replace all worn or damage parts only

with Sumner parts.

WARNING

Modifying the Fab-Mate in any way

can cause injury or death!

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Fab-Mate not holding the

load. Winch Brakes need adjusting. See below

Brake pads are worn. Replace Brake pads.

Ratchet Dog or Brake Ratchet are

worn. Replace the Ratchet Dog

and/or Brake Ratchet

Ratchet Spring is broken or worn. Replace the Brake Ratchet

Spring.

The winch is hard to crank

down The brake is over-engaged. See illustration and instruc-

tions below.

The brake will not disengage. See illustration and instruc-

tions below.

The idler gear is displaced. Make sure that the idler

rotates freely and the teeth

on the idler gear are now

worn.

You have serviced the winch

and now the brake does not

work at all.

The brake ratchet or ratchet dog

are not installed correctly.

Important

For proper adjustments on the MX winch,

the pinion and drive shaft must be in the po-

sitions shown when the lock nut is tightened

against the O.D. brake disc to 15 ft-lbs.

* Correct alignment is only visible when

load is applied to lift.

MAINTENANCE RECORD

Lift Model Number_____________________

Lift Serial Number_____________________

Service Performed:

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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Action Date

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