Sub-Zero 500 Series Manuel technique

Planning

and

Installation

Guide

R E F R

G E R A

0 N

A 115 volt, 60 Hz, 15 amp

fused electrical supply is

required. It is recommended

a separate circuit, serving

only this appliance, be

provided.

All Sub-Zero units are

equipped with a power supply

cord with a

3-prong

grounding

plug and it must be plugged

into a mating

3-prong

ground-

ing type wall receptacle.

Follow the National Electrical

Code and local codes and

ordinances when installing

the receptacle. Refer to

figures and chart on page 10

for exact specifications.

For units with an automatic

ice maker, rough in the water

supply line. Connect a

VI”

copper line to the house

supply being sure to use an

easily accessible shut off

valve between the supply and

the refrigerator.

Do not use “self-piercing”

valves. A saddle valve kit

(part

#d-20-088-0)

is avail-

able from your distributor/

dealer. A line filter is required

when water conditions have

a high sediment content.

The water line should be

routed up through the floor

within

%”

from the back wall

no higher than 3” off the

floor. If you have to come

through the wall, make sure

the water line is no more than

3” from the floor.

Regardless of the routing,

allow two to three feet of

excess copper tubing to

remain outside the wall or

floor for easy connection to

the unit. Refer to figures and

chart on page 10 for exact

specifications.

It is important to keep in

mind that all installations

must allow for the units

to open a minimum of 90

degrees or you will have

problems removing crispers

and drawers. With the door

opening at 90 degrees, you

may have to move drawers

or crispers slightly to clear

the door interior. Refer to

minimum door clearance on

page 10.

l For corner installations,

you must allow for a

minimum two inch filler to

assure door opens to 90

degrees. Where raised panels

are used, you may want to

consider a wider filler.

Strip

l When units are installed

side by side a filler strip is

recommended. Depending on

the configuration and panels

used, this filler strip will vary.

l Keep in mind the filler strip

width should be added to

your finished rough in dimen-

sion. In any side by side

installation, an additional half

inch should be added to your

combined numbers.

(fOOT#OX:

Refer to full

sea/e

drawings on center

pages

ZOA

and

IOB,

Figures

and C for specifics on

door openings and

filler

size

a/ternatives.)

n=-

2“

Filler

Strip

(Optional D-Style

Handle shown)

Figure 4

Figure3

Integrating

Cabinetry

The beauty of a built-in

Sub-Zero is its ability to easily

accept decorative panels on

the front, side or grille area.

Optional steel door panels

are available from Sub-Zero

in three colors

almond,

stainless steel and white. If,

however, you choose to install

different panels to comple-

ment your kitchen

cabinetty,

follow these sizes. In some

instances raised panels may

require a handle recess. On

the units where this may be

necessary, standard

specifi-

cations are provided in the

drawings and columns D, E

and F. (Weight limit per

door panel: 50 lbs. on full

size units; 20 lbs. on under-

counter models.)

(width) B (width)

C (height)

MODEL

532

561

511

550

501F

501R

590

(door panels)

1715/16fl

27%6”

‘%6”

38%*

14%“

19%”

671x6”

38%~~

28%”

48x6”

%”

yk”

%6”

y8”

%6”

3/8”

Ykf

%6”

34Yx

5815/i6”

29%2”

34Yz

5815k6”

LB%>”

15%”

20’k6”

671x6”

590

frz.

(trim

panels) ref.

506

801

(both)

249R

249RP

249FF

245

6%” (upper)

257/x2”

(Upper)

6%” (lower)

317/32”

(lower)

- -

17”

%6”

1115/16”

YY’

16%”

22YZ

11%”

23%”

15”

23%”

30”

15”

23%”

3on

15” I

l--A4

l-----B+

VA----4

Refrigerator

or Freezer

Panel

Refrigerator

Panel

Models 801,

249R,

249RP and 249FF

Model 506

(FOOTNOTE: Door panels

cannot exceed

un/ess

you

rout perimeter.

Mode/

590

trim

pane/s

cannot exceed

,050”

H7ickness.j

Models 501F and 501R

Models 532,561

and 590

(FOOTNOTE: Mode/ 590

handle

profile does not

require hand/e recess when

using raised panels.)

Models 511 and 550 Figure 5

Installation

Instructions

l Panels must be %I” thick

around the perimeter and

routed to allow for %I” edge,

except for Model 245, which

requires

‘/8”.

Panels

W’

thick or less

Panels thicker than

%“

‘L

Rout to

%I”-

Thickness

.A,

Figure6

l Thicker raised panels may

require special consideration

with door swings and clear-

ance. See center pages

1OA

and

1OB.

l You may consider using an

optional extended handle.

See Figure A, Page

1OA.

l Panels must not exceed 50

pounds for each door panel.

The Sub-Zero

11”

louvered

grille is standard on all units

with the exception of the

Model 590. An easy-access

(EA) panel grille is available as

an option for all models and

easily accepts decorative

panels. The Model 590 has

this

11”

EA panel grille as a

standard feature.

As with the standard grille,

the EA panel grille can be

ordered in one inch incre-

ments from 10 to 15”.

The following sizes should

be used when ordering deco-

rative inserts for the EA panel

grille. There is a 15 pound

weight limit on these inserts.

Grille Size

Panel Size

10x30

g3vi6"

2g3/16”

11x30

g3h"

‘2g3h6”

11x36

g3h6"

343h6“

12 X 36

10%6”

343h6”

11x48

g3/16"

463/16”

X 48

123h6”

46x6”

13%6”

463L6”

Any other custom grille

must meet required airflow

requirements and you should

contact Sub-Zero before

installing one.

If side panels are to be

used refer to pages 17 and

18, the side panel installation

section of this guide, for

specifics regarding sizing.

The installation of a Sub-Zero

is an easy task if you have

done the necessary prepara-

tion. Before bringing the unit

into a house, it should be

uncrated outside. Remove the

box and wood base and dis-

card this material. Do not

discard wood block and

hardware to be used for block-

ing your unit.

In addition retract front

leveler legs to ensure easier

movement of the unit for

installation.

ILLWARNING

To reduce the possibility of

the unit tipping forward, you

must reposition the front

levelers to make contact with

the floor. You will have to ex-

tend these legs when the unit

is finally positioned.

You should remove the grille

for easier transportation

through doorways and later

access to the power cord.

Remove center grille screw

and cut the red nylon shipping

strap. (NOTE: This screw must

be removed before grille is

tilted or damage can

OCCUK)

Tilt the grille forward and

release the spring(s) from

behind grille. See Figure 7.

ShIpping

Strap

Figure 7

To remove the 501 grille,

remove two (black) screws

located in the lowest louver

in the grille. Tilt the bottom

of the grille out and away, it

will release from the top of

the grille. There is no grille

spring on the 501 units. See

Figure 8.

Figure8

To remove Model 590 grille

assembly, the inner grille

panels assembly must first be

removed. Lift up

(l),

then pull

out at the bottom (2), then

pull top section down and out

of the top key slot (3) as in

Figure 9. Next, remove the

five mounting screws that

hold the outer grille panel

assembly to the top com-

partment. See Figure 10.

Inner

Grde

Figure9

Figure10

To help prevent the unit from

tipping forward and provide

a stable installation, the unit

must be secured in place

with a solid soffit or wood

block.

If there is a solid soffit

above the unit with clearance

between the unit and the soffit

of one inch or less, as illus-

trated in Figure

11,

you do not

need to block the unit. If this is

not the case, you must block

the unit.

To block the unit, using the

wood block and hardware

provided, follow these steps:

l Locate and mark two wall

studs against the wall where

the refrigerator is to be

located.

l Locate the proper height

to clear the unit. The space

along the top of the Sub-Zero

between the unit and the

bottom of the wood block

must not be greater than

inch. See Figure 12.

l Position the wood block over

the unit and secure it using

the screws and

“L’

brackets

provided. Make sure screws

extend a minimum of

‘/s

of an

inch into each of the two wall

studs. The wood block must

extend a minimum of three

inches over the unit. See

Figure 12.

l Using the front and rear

levelers, the unit must be

raised until it contacts the

wood block. See Figure 15.

AWARNING

To reduce possibility of

cabinet tipping forward, front

levelers must be in contact

with floor. See Figure 15.

Figure11

Figure12

Shut off the power to the

wall outlet.

-1

Protect any finished flooring

before moving the unit in

place. All full size Sub-Zero

models are equipped with

rollers, so you can easily

move the unit into place.

If for any reason, the unit

has been laid on its back

or side, you must allow the

unit to stand upright for a

minimum of 24 hours before

connecting power.

-1

Plug the unit into

amp

grounded outlet and roll the

unit into desired position.

Now you have to connect the

ice maker water line.

Cut the red nylon shipping

strap holding the garden

hose fitting, compression nut

and sleeve to the toe plate

bracket. Connect the

V4"

compression nut and sleeve

on the copper tubing to the

hose fitting before attaching

the fitting to the solenoid

valve. Purge the water line

before the final hookup to the

valve. See Figure

and for

Model 590 see figure 14.

Solenoid Valve

Eiectrxal

Garden Hose

Connectton

Fitting

lkCompressIon

Nut

Figure13

Turn on water supply, check

all fittings for leaks and make

certain the electrical harness

is attached to the solenoid

valve. (NOTE: The ice maker

wi/l

not immediately fill with

water when supplied to the

valve. Allow 24 hours for

proper ice production.)

Figure

With the unit positioned

properly you should level the

unit by turning the front level-

ing legs counterclockwise to

raise or clockwise to lower.

The rear levelers (rollers) are

adjusted from the front of the

base by turning the

'/16"

hex

bolt clockwise to raise and

counterclockwise to lower

the cabinet. See Figure 15.

AWARNING

To reduce the possibility of

the cabinet tipping forward,

the front levelers must be in

contact with the floor.

Front

Leveler

For a finished look to the

Sub-Zero install the toe plate

as illustrated in Figure 16.

However, before completing

this step check to ensure

the drain pan is positioned

properly.

In all cases the toe plate

must be removable for

servicing so any flooring or

molding must allow for this

removal. Refer to the label

mounted on the kickplate

support for height clearance.

Figure15

Figure16

Panel Installation

All Sub-Zero units easily

accommodate front, grille

and side panels as long as

you follow the points listed

earlier in the Integrating

Cabinetry section of this

guide. Installation is easy

following these steps.

Remove the door handle by

first removing the trim mold-

ing as shown in Figure

The molding easily comes off

by using a piece of tape to

pull it away from the handle.

This removal will expose the

handle screws.

With a standard Phillips

screwdriver, remove door

handle on freezer and refrig-

erator door. The models 511

and 550 freezer door handle

is on the top of the door and

removed in the same manner.

If a metal or other thin mate-

rial is used, a filler must be

inserted behind your panel to

ensure a proper fit. All frames

are designed to accept up to

%”

material. Thicker pieces

must be routed to the

%”

perimeter dimension. There is

a 50 lb. weight limit for each

door panel.

Figure17

Slide the appropriate panel

into the frame as illustrated

in Figure 18.

With the panel in position,

replace handle, screws and

trim molding. The molding

is replaced by bowing the

piece gently in the middle

and inserting the top and

bottom edges into the handle

channel first and then release

the middle.

Figure

Remove the trim molding in

an identical manner as illus-

trated in Figure 17.

Once the molding is

removed you can easily

remove the door screws on

both the refrigerator and

freezer doors by using a stan-

dard Phillips screwdriver.

Remove the handle trim

panels by sliding them out

of the door(s) as shown in

Figure 19. Complementary

colored handle trim panels

and glasswells are available

through your product

distributor.

Next, remove the ice and

water glasswell by removing

the mounting screw. Then

slide the glasswell up and pull

out as shown in Figure 19.

Figure 19

Remove the top and

bottom trim fillers held on by

the mounting screws. See

Figure 20.

In similar fashion remove

the screws holding the verti-

cal trim strip. See Figure 20.

Install the door panels by

sliding them into the frame

on the door and reverse the

earlier steps to reassemble.

Trim

Screws

Figure 20

If side panels are being

utilized, check with your

installer for installation

suggestions or consider

these options.

In any of these installation

alternatives, you must drill

three holes equal distance

apart in the vertical section

of the aluminum frame and

install

‘/8”

pan head

screws to hold the panels in

place. See Figure 22.

Anchor the back portion

of the side panel with

decorative screws or nails.

Refer to Figures 23-27.

We do not recommend the

use of adhesives.

The dimensions supplied

are for a typical wood side

panel. If

V4”

panel or less is

used and inserted into the

return channel on the extru-

sion then a 24%” size

necessary. The sheet must

also be notched as shown

in Figure 2

Figure 22

Sub-Zero

Umt

PanHead

Frame

Side

Panel

24”

Figure 23

W’

thick side panel fitted

up to cabinet trim (top

vlew)

Sub-Zero

Untt

?&‘Thick

Battens

%”

Thick

Back-

24“

Figure 24

Figure2 1

W’

thick

side panel fitted

in to cabinet trim (top view)

Figure 25

35“

thick side panel fitted

to cabinet trim (top view)

Backof Sub-Zero

lht

Side of

Sub-ZeroUnit

-t

Figure 26

24”

Metal side panel fitted

up to cabinet trim (top view)

Sfde

Sub-ZeroUnit

-t

24”

Figure 27

Remove the inner grille panel

assembly (refer to Figure 9

on page 14) and remove the

top two corner screws and

pull away the top frame. See

Figure 28.

Lay the remaining panel

assembly on a flat surface

and insert the panel insert

into position in the grille

frame as shown in Figure 28.

Reattach the top frame and

install the inner grille panel

assembly back onto the unit.

See Figure 9 on page 14.

If the doors are out of adjust-

ment, the top or bottom hinge

may be adjusted by removing

and discarding the two small

shipping

stews.

See Figure

29. The top door hinges can

be adjusted left to right and

in or out by loosening the

three

allen

head screws.

The bottom door hinge is

equipped with two adjustment

allen

head screws. See

Figure 30.

Figure 29

Figure 30

23%” to Rear

of Sub-Zero

Main Frame

Nominal Overall

Width of Sub-Zero

Do’or

Closed

Door Open

90’

Figure C

This overall view of a unit,

its door and the relationship

to a counter, a built-in wall

appliance or corner shows

how a filler strip may prevent

damage to raised panels.

1OB

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