Sua IonMig 200 PFC Manuel utilisateur

ionMig 200 PFC

INVERTER IBGT – MIG WELDING MACHINE

OPERATION MANUAL

IMPORTANT: Read this Owner’s Manual Completely before attempting to use this

equipment. Save this manual and keep it handy for quick reference. Pay particular

attention to the safety instructions we have provided for your protection. Contact your

distributor if you do not fully understand this manual.

ionMig 200 PFC

CONTENT

1. Safety..............................................................................................................................................3

1.1 Signal Explanation.......................................................................................................................3

1.2 Arc Welding Damage ...................................................................................................................5

1.3 The knowledge of Electric and Magnetic Fields........................................................................5

2. Overview.........................................................................................................................................6

2.1 Brief Introduction.........................................................................................................................6

2.2 Working Principle ........................................................................................................................7

3.1 Parameters................................................................................................................................. 10

3.2 Duty cycle and Over-heat...........................................................................................................11

3.3 Equipment Connection.............................................................................................................. 12

3.4 Maintenance of MIG Gun mechanism ...................................................................................... 13

3.4.1 Dissection graphics for the MIG GUN...................................................................................13

3.4.2 The parts list for the MIG GUN............................................................................................... 14

3.4.3 The operation for the MIG GUN .............................................................................................14

4. Operation......................................................................................................................................16

4.1 Layout for the front and rear panel ..........................................................................................16

4.2 Welding operation...................................................................................................................... 18

4.2.1 MIG mode operation:..............................................................................................................18

4.2.2 TIG mode operation:...............................................................................................................21

4.2.3 MMA mode operation: ............................................................................................................22

4.3 Welding parameters................................................................................................................... 22

4 .4 Operation environment.............................................................................................................22

5 Maintenance & Troubleshooting..................................................................................................23

5.1 Maintenance...............................................................................................................................23

5.2 Troubleshooting.........................................................................................................................25

5.3 Electrical schematic drawing....................................................................................................27

ionMig 200 PFC

1. Safety

1.1 Signal Explanation

Welding is dangerous, and may cause damage to you and others, so take good protection when

welding. For details, please refer to the operator safety guidelines in conformity with the accident

prevention requirements of the manufacturer.

Professional training is needed before operating

the machine.

·Use labor protection welding supplies authorized by

national security supervision department.

·The operator must be special personnel with a valid

"metal welding (OFC) operations" operation

certificate.

·Cut off power before maintenance or repair.

Electric shock—may lead to serious injury or even

death.

·Install ground device according to the application

criteria.

·Never touch the live parts when skin bared or wearing

wet gloves/clothes.

·Make sure that you are insulated from the ground and

workpiece.

·Make sure that your working position is safe.

Smoke& gas—may be harmful to health.

·Keep the head away smoke and gas to avoid

inhalation of exhaust gas from welding.

·Keep the working environment in good

ventilation with exhaust or ventilation equipment

when welding.

Arc radiation—may damage eyes or burn skin.

·Wear Suitable welding masks and protective

clothing to protect your eyes and body.

·Use suitable masks or screens to protect

spectators from harm.

ionMig 200 PFC

Improper operation may cause fire or explosion.

·Welding sparks may result in a fire, so please

make sure no combustible materials nearby and

pay attention to fire safety.

·Have a fire extinguisher nearby, and have a

trained person to use it.

·Airtight container welding is forbidden

·Pipe thaw with this machine is forbidden.

Hot workpiece may cause severe scalding.

·Don’t contact hot workpiece with bare hands.

·Cooling is needed during continuous use of the

welding torch.

Magnetic fields affect cardiac pacemaker.

·Pacemaker users should be away from the

welding spot before medical consultation.

Moving parts may lead to personal injury.

·Keep yourself away from moving parts such as

fan.

·All doors, panels, covers and other protective

devices should be closed and in place.

Machine fault—seek professional help when

encountering any difficulties.

·Consult the relevant contents of this manual If

you encounter any difficulties in installation and

operation.

·Contact the service center of your supplier to

seek professional help If you still cannot fully

understand after reading the manual or still

cannot solve the problem according to the

manual.

ionMig 200 PFC

1.2 Arc Welding Damage

The following signals and word explanations are to some damages for your body or others

happening on the welding operation. While seeing these, please remind of yourself or others to

be dangerous.

Only ones who are trained professionally can install, debug, operate, maintain and repair the

equipment.

During the operation, non-concerned people should be lift, especially for children.

After shut off the machine power, please maintain and examine the equipment according to §5

because of the DC voltage existing in the electrolytic capacitors.

1.3 The knowledge of Electric and Magnetic Fields

Electric current flowing through any conductor causes localized Electric and Magnetic Fields

(EMF). The discussion on the effect of EMF is ongoing all the world. Up to now, no material

evidences show that EMF may have effects on health. However, the research on damage of

EMF is still ongoing. Before any conclusion, we should minimize exposure to EMF as few as

possible.

In order to minimize EMF, we should use the following procedures:

oRoute the electrode and work cables together – Secure them with tape when possible.

oAll cables should be put away and far from the operator.

oNever coil the power cable around your body.

oMake sure welding machine and power cable to be far away from the operator as far as

possible according to the actual circumstance.

oConnect the work cable to the workpiece as close as possible to the area being welded.

The people with heart-pacemaker should be away from the welding area.

ionMig 200 PFC

2. Overview

2.1 Brief Introduction

MIG SERIES arc welding machine adopts the latest pulse width modulation (PWM) technology and

insulated gate bipolar transistor (IGBT) power module, which can change work frequency to medium

frequency so as to replace the traditional hulking work frequency transformer with the cabinet medium

frequency transformer.Thus, it is characterized with portable, small size, light weight, low consumption

and etc.

MIG SERIES arc welding machine uses Mix gas as shielded gas to realize gas shielded welding,

active gas（Ar+O2、Ar+CO2）as shielded gas to realize MAG welding and inactive gas（Ar）as

shielded gas to realize MIG welding.

MIGSERIESarcweldingmachinehasautomaticprotectionfunctionswithintelligenttoover-voltage,

over-current and over-heat. If any one of the above problems happens, the alarm lamp on the front

panel will be lighted and output current will be shut off automatically to protect itself and prolong the

equipment using life.

MIG SERIES Features:

1. Digital control system, real-time display the welding parameters;

2. High performance multifunction power source (MMA/MIG/MAG);

3. Waveform control, stable welding arc;

4. IGBT technology, low power dissipation;

5. Rated duty circle is 40 % (40℃).

MULTIMIG 160/200 has another feature: Synergic control of the welding currentand voltage.

MIG SERIES arc welding machine is suitable for all positions welding for various plates made of

stainless steel, carbon steel, alloyed steel, copper, titanium, etc, which is also applied to pipe

ionMig 200 PFC

installment, mold mend, petrochemical, architecture decoration, car repair, bicycle, handicraft and

common manufacture.

MAG--Metal Active Gas Welding

MIG--Metal Insert Gas Welding

2.2 Working Principle

The working principle of MIG SERIES arc welding machine is shown as the following figure.

Single-phase 220V work frequency AC is rectified into DC（350V）, then is converted to

medium frequency AC (about 40KHz) by inverter device (IGBT), after reducing voltage by

medium transformer (the main transformer) and rectifying by medium frequency rectifier (fast

recovery diodes), and is outputted by inductance filtering. The circuit adopts current feedback

control technology to insure current output stably when MMA or TIG. And adopts voltage

feedback control technology to insure voltage output stably when MIG. Meanwhile, the

welding current parameter can be adjusted continuously and infinitely to meet with the

requirements of welding craft.

Current sensor

ionMig 200 PFC

2.3 Volt-Ampere Characteristic

MIGSERIESweldingmachinehasanexcellentvolt-amperecharacteristic,whosegraphisshown

as the following figure. The relation between the rated loading voltage U2and welding current I2is as

follows: U2=14+0.05I2(V)

0 600 Io（A）

Uo（V）

Working point

Volt-ampere characteristic The relation between the rated loading

voltage and welding current

ionMig 200 PFC

2.4 Principles of welding

ionMig 200 PFC

3. Installation and Adjustment

3.1 Parameters

Model

Parameters

MultiMIG200PFC

MultiMIG250PFC

Input Voltage（V）

1-110±10%

1-220±10%

1-110±10%

1-220±10%

Input Current（A）

MIG 31.7

MMA 32

TIG 19

MIG 26

MMA 30

TIG 19.5

MIG 43

MMA 37

TIG 32

MIG 43

MMA 44

TIG 36

Input Power（KW）

MIG 3.4

MMA 3.5

TIG 2.1

MIG 26

MMA 30

TIG 19.5

MIG 4.7

MMA 4.0

TIG 3.5

MIG 9.4

MMA 9.6

TIG 7.9

Welding Current（A）

MIG 40-140

MMA 10-110

TIG 10-150

MIG 40-200

MMA 10-200

TIG 10-200

MIG 40-160

MMA 10-130

TIG 10-130

MIG 40-250

MMA 10-250

TIG 10-250

No-load Voltage（V）

Duty cycle（40℃）

MIG 140A30%

MMA 110A30%

TIG 150A40%

MIG 200A30%

MMA 200A25%

TIG 200A35%

MIG 160A35%

MMA 130A30%

TIG 140A35%

MIG 250A35%

MMA 250A30%

TIG 250A35%

Diameter(mm)

Fe ：0.6、0.8、0.9、1.0 、1.2 Ss 0.8、0.9、1.0 、1.2

Protection class

IP23

Insulation class

Dimensions（mm）

550*214*395

635*240*430

Weight（Kg）

12.5

Note: The above parameters are subject to change with the improvement of

machines.

Table des matières

Autres manuels Sua Système de soudage

Sua

Sua ionCut 40 PADV Manuel utilisateur

Sua

Sua ionTig 200 AC/DC Manuel utilisateur

Sua

Sua ionTig 200 Pulse PFC Manuel utilisateur

Sua

Sua ionMig 250 Manuel utilisateur

Manuels Système de soudage populaires d'autres marques

Berner

Berner PLASMACUT 54 Manuel utilisateur

Pro Spot

Pro Spot PR-155 Manuel utilisateur

Forney

Forney 210 Manuel utilisateur

Thermal Arc

Thermal Arc 400S Manuel utilisateur

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manuel utilisateur

GYS

GYS PROTIG 201 AC/DC Manuel utilisateur

TAFA

TAFA 30*8B35 Manuel utilisateur

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur

ESAB

ESAB Buddy Arc 145 Manuel utilisateur

CIGWELD

CIGWELD 636804 Guide rapide

Red-D-Arc

Red-D-Arc DC-400 Manuel utilisateur

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur

Elettro

Elettro HI-MIG 3000 SYNERGIC Manuel utilisateur

WIA

WIA Weldmatic 270 CP132-2 Manuel utilisateur

Sonics

Sonics H520T Manuel utilisateur

Miller

Miller Big Blue 400D Manuel utilisateur

NewArc

NewArc RT2000 Guide de démarrage rapide

Hypertherm

Hypertherm powermax1000 Manuel utilisateur

Sua ionMig 200 PFC Manuel utilisateur

Manuels Système de soudage populaires d'autres marques