Stoelting Flavor Burst Manuel utilisateur
A VOLLRATH® DIVISION
Flavor Burst® Soft Serve System
Blended Integrated
Operator’s Manual
Manual No. 513847
©2020 Flavor Burst Company Printed in September Printed in
All Rights Reserved The United States of America
Flavor Burst ® Stoelting® Ready
8-Flavor Integrated Soft Serve
“Blend” System
Model STL-80BLD-INT
Equipment, Maintenance and
Operations Manual
For questions, support, and ordering
parts, contact Stoelting Company’s
White Glove Service.
Phone: 1-800-319-9549
Warranty & Installation Form
An installation form is provided with every STL-80BLD-INT system, located inside the unit with this
manual. It is important that the operator / installer completely fill out the installation documents
accompanying the unit before using this system. Any questions or concerns regarding the warranty
should be clarified upon delivery or installation. For warranty details please refer to Stoelting’s website
www.stoeltingfoodservice.com.
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TABLE OF CONTENTS
FCC Conformity Statement..…...………………………………………….………………...3
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....4
Environmental Notices………………...………………………………………….………….5
Parts Identification/Function……...……………………….……..…..……….……..….…..7
Daily Opening Procedures……..………………………….…….…..…….………..……...22
Sanitizing the Blending System………………………….….………………..…...…22
Assembling the Blending Assembly………………...…..………………………...…23
Installing the Blending System…………………………….…….……….……...…...24
Other items to check during opening procedures………….…………………….…25
Daily Closing Procedures………………………………………….……………….………26
Removing the Blending System………………………………....……………...…...26
Disassembling the Blending Assembly………………..……………………….……27
Sanitizing the Blending System…………………………………..……………...…..28
Replacing the Syrup Flavors…………...…………………………..…….………...……...30
Scheduled Maintenance…………...……………………………….…….………...…...….34
Clean-In-Place (CIP) Procedure…………………………………....……….…..…...34
CIP – Phase 1: Prep………………………...……………………………...…34
CIP – Phase 2: Flush……………………………….....……………….......…36
CIP – Phase 3: Clean………………………………………….……….......…37
CIP – Phase 4: Reassemble………………………………….……….......…38
Refilling the Sanitizer Tank…………………………………..........……………....…39
Priming the Syrup System………………………………….....…………...….......…40
Replacing Blending Head O-Rings………………………………….....…..……...…40
Miscellaneous Cleaning Procedures………………………………………….......…41
Cleaning the Blending Assembly Suspension Bracket…..……………...…42
Area Under the Cabinet………………………………….....……………....…43
Inside the Cabinet………………………………….....………………….....…43
Tube / Cable Casing Assemblies………………………….…….…….…..…43
9-Tube Assembly Syrup Lines……………………....……………….…....…44
Touch Panel and Mounting Bracket……………....……………….……...…44
Winterizing the Unit ………………………………..…………...……………..…...…45
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TABLE OF CONTENTS (continued)
Equipment Setup……………………………………………………...…..……….……..….48
Mounting the Freezer to the Stoelting Cart............................................................48
Installing the Touch Panel and Mounting Bracket………………………...….....…49
Draw Switch Options……………………………………….……….....…………...…51
Installing the Draw Switch Extension…………….………...……………...…51
Installing the Draw Handle Switch…………………….……...…………...…52
Sanitizing the Blending System…………………………..…………...…………...…52
Assembling the Blending Assembly…………..……………………....……...…...…53
Installing the Spout Adapter…………………………….……..…………………...…53
Installing the Blending System and Suspension Bracket……………………….....54
Mounting the Tube / Cable Casing Assemblies……………………...……….....…56
Installing the Integrated Cabinet Inside the Stoelting Cart..…………….......…......58
Power Connection and Power Up.......................…………….......….....................60
Filling the Sanitizer Tank………………………….……………............................…61
Installing Flavors and Priming Syrup Lines………………………...………..…...…62
Color Touch Panel Overview.…….………………..…………………………....……....…64
Quick Reference Guide for Color Touch Panel Setup..…..……...……………..….64
Testing the STL-80BLD-INT System………..…….…………………………...….....65
Directory of Cleaning Procedures……………………………...………………..…….….68
Parts Replacement Schedule………...………………….………………..….…………….69
Recommended Maintenance Items Replacement Schedule………………....…....…70
Alternate Parts and Kits by Freezer Model……………………………...……...…....….70
Ordering/Service Information…………….…….…...…………………..……….........…..71
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FCC Conformity Statement:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
-- Consult the dealer or an experienced radio/TV technician for help.
FCC RF Radiation Exposure and SAR Statements SAR Statement.
The Flavor 10* has been tested for body-worn Specific Absorption Rate (SAR) compliance. The FCC
has established detailed SAR requirements and has established that these requirements. RF Exposure
Information. The radio module has been evaluated under FCC Bulletin OET 65C (01-01) and found to
be compliant to the requirements as set forth in CFR 47 Sections, 2.1093, and 15.247 (b) (4)
addressing RF Exposure from radio frequency devices. This model meets the applicable government
requirements for exposure to radio frequency waves. The highest SAR level measured for this device
was 0.293W/kg.
*The Flavor 10 is also referred to as the Touch Panel throughout this manual.
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Congratulations on your purchase of the Flavor
Burst Stoelting-Ready flavoring system. As a
food and beverage provider, your customers
are your greatest asset. Your primary concern
must be the health and welfare of your
customers. This manual provides everyday
operating guidelines and procedures. Special
functions have been incorporated into the
equipment to provide simple and effective
cleaning and sanitizing of your unit. We urge
you to follow these instructions carefully and
maintain strict sanitary practices in your daily
operating routine.
The Flavor Burst system is added to a soft
serve freezer to blend concentrated flavorings
throughout soft serve product as it is dispensed.
Dispensing Flavor Burst product is very simple.
Select a flavor from the Touch Panel and draw
the product. The Flavor Burst system will
automatically flavor the product at the spout.
You can also have multiple flavors per serving.
Simply select the flavors from the Touch Panel
and draw the product. The system will switch
from one flavor to the next in a smooth,
continuous motion, layering the serving with
different, delicious flavors. The STL-80BLD-
INT model is more of an integrated system, with
its syrup cabinet and electronics designed
specifically to fit inside the Stoelting mobile cart
(2209555).
Flavor Burst® syrup is stored within the
equipment cabinet in 1-gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system Touch
Panel.
Components of the STL-80BLD-INT system
should be cleaned daily to ensure the highest
standard of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONTACT STOELTING COMPANY’S WHITE
GLOVE SERVICE IF YOU HAVE ANY
QUESTIONS. Phone 800-319-9549
Always follow these safety precautions when
operating the Flavor Burst® system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The STL-80BLD-INT cabinet system
must be placed on a level surface capable of
supporting at least 220 lbs of weight. Failure to
comply may result in personal injury or
equipment damage.
DO NOT place more than 25 lbs of
weight on top of the Flavor Burst cabinet.
Failure to comply may result in personal injury
or equipment damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
INTRODUCTION SAFETY PRECAUTIONS
5
HAZARD COMMUNICATION STANDARD
(HCS) – The procedure(s) in this manual
include the use of chemical products. These
chemical products will be highlighted in
bold-faced letters followed by the
abbreviation (HCS) in the text portion of the
procedure. See the Hazard Communication
Standard (HCS) manual for the appropriate
Material Safety Data Sheet(s) (MSDS).
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact White Glove Service for most
recent updates concerning the STL-80BLD-INT
unit.
NOTE: Access to the service area is
restricted to persons having safety / hygiene
knowledge and practical experience of the
appliance.
NOTE: This appliance can be used by
children aged from 8 years and above and
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge if they have been given supervision
or instruction concerning use of the appliance in
a safe way and understand the hazards
involved.
NOTE: Children shall not play with the
appliance.
NOTE: Cleaning and user maintenance
shall not be made by children without
supervision.
NOTE: Operate unit under normal
ambient temperatures between 60 and 80
degrees Fahrenheit. Unit should never be
exposed to freezing temperatures.
ENVIRONMENTAL NOTICES
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product
is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as
other similar legislation in affect after August 13, 2005. Therefore, it must be collected
separately after is use is completed, and cannot be disposed of as unsorted municipal
waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your
local codes. For additional information regarding applicable local laws, please contact the municipal
facility and/or local distributor.
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General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 STOEELE906A TOUCH PANEL ASSEMBLY WITH
BRACKET 1 Flavor Burst unit command center.
2 STOEINJ424STL-BLD FLAVOR BLEND ASSEMBLY 1 Blends syrups into the product.
3 STOEMIS3026S TOUCH PANEL CABLE CASING 1 Conceals and protects the Touch Panel
cable, as well as attaches it to the freezer.
4 STOEMIS3196 STAINLESS TUBE / CABLE
CASING ASSEMBLY 1 Attaches the flavor lines and/or cables to the
side of the freezer.
5 STOEELE525M MALE TO MALE 48” SWITCH
EXTENSION 1 Connects Touch Panel to the freezer switch.
6 STOECAB113 FLAVOR TRAY 4 Houses syrup bags.
7 N/A
FLAVOR BURST SOFT SERVE
INTEGRATED CABINET 8-
FLAVOR
1 Houses 8 syrup trays and bags.
8 STOESYR944 SYRUP BAG CONNECTOR
ASSEMBLY 4 Transports syrup from the bag to the pumps.
9 STOEELE434 POWER CABLE 1 Supplies the electronics board with power.
10 STOESPR5800STL-BLD SPARE PARTS KIT - BLEND 1 Houses extra spare parts and wear items.
Stoelting Company Parts – Not included with the Flavor Burst Integrated Cabinet system. Sold separately
through your Stoelting retailer. The Integrated Flavor Burst system will included a panel for the cart that is
designed for the Flavor Burst electronics.
ITEM PART NO. DESCRIPTION QTY. FUNCTION
S 2209555 STOELTING MOBILE CABINET - Houses the Flavor Burst Integrated Cabinet
unit. Sold Separately
PARTS IDENTIFICATION/FUNCTIONS
Ce manuel convient aux modèles suivants
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