Stoelting SHAKE MACHINE Manuel utilisateur

OWNER'S MANUAL
DQ - CHALLENGER SERIES
SOFT SERVE & SHAKE MACHINE
Manual No. 513561 June 03, Rev. 3


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STOELTING, LLC Tele: 920-894-2293
502 Hwy 67
Kiel, WI 53042-1600 Fax: 920-894-7029
OWNER'S MANUAL
STOELTING CHALLENGER SERIES
SOFT SERVE & SHAKE FREEZERS
This manual provides basic information about the freezer and its components. Instructions and
suggestionsaregivencoveringitsbasicoperationandcare.
Theillustrationsandspecificationsarenotbindingindetail. Wereservetherighttomakechanges
atanytimewithoutnotice,tothefreezeranditscomponents,withoutincurringanyobligationtoequip
sameonfreezercomponentsbuiltpriortodateofchange.
DONOTATTEMPTtooperatethefreezeruntilinstructionsandsafetyprecautionsinthismanualare
read completely and are thoroughly understood. The freezer should be operated only by qualified
personnel. If problems develop or questions arise in connection with installation, operation or
servicingofthefreezer,contactyourlocalStoeltingDistributor.


TABLE OF CONTENTS
SECTION 1 -DESCRIPTIONAND SPECIFICATIONS
1.1 Description ......................................................................................................................1
1.2 Specifications ..................................................................................................................1
SECTION 2 -INSTALLATION
2.1Shipment andTransit........................................................................................................ 3
2.2Installation ........................................................................................................................3
2.3RemoteCondenser ..........................................................................................................5
2.4Mix PumpInstallationand Checkout(RemoteModels)......................................................7
SECTION 3 -OPERATINGINSTRUCTIONS
3.1SafetyInformation.............................................................................................................9
3.2SafetyPrecautions ...........................................................................................................10
3.3OperatingControls ...........................................................................................................11
3.4 Spigot Switch...................................................................................................................11
3.5DriveMotor Overload .......................................................................................................11
3.6 Main Drive (CLEAN-OFF-SERVE)...................................................................................11
3.7FreezingSwitch................................................................................................................11
3.8Door InterlockSwitch........................................................................................................11
3.9RemotePump Switch....................................................................................................... 11
3.10DispenseRateAdjuster ................................................................................................. 11
3.11HighPressure Cut Out....................................................................................................11
3.12SanitizingProcedures .................................................................................................... 11
3.13Initial Freeze DownandOperation..................................................................................12
3.14Removing Mix FromtheFreezer.....................................................................................13
3.15 Disassembly and Assembly of Front Door (Model 217 and 237R) ..................................14
3.16Disassemblyand Assembly of Auger .............................................................................16
3.17DisassemblyandAssembly of Mix Line Adaptor(RemoteModels) ................................17
3.18O-RingRemoval and Care .............................................................................................17
3.19Cleaningof Freezer and Freezer Parts...........................................................................17
3.20SanitizeFreezer Parts....................................................................................................18
SECTION 4-MAINTENANCEINSTRUCTIONS
4.1Freezer Adjustments ........................................................................................................19
4.2ProductTemperatureAdjustment......................................................................................19
4.3Drive BeltTensionAdjustment ..........................................................................................19
4.4CondenserCleaning (Air-Cooled Freezers) .....................................................................19
4.5Preventative Maintenance ................................................................................................20
4.6ExtendedStorage ............................................................................................................20
4.7Troubleshooting................................................................................................................20
SECTION 5 - HOW TO ORDER REPLACEMENT PARTS
5.1HowToOrder Replacement Parts ....................................................................................23
5.2PartsListand Reference Drawings ..................................................................................23

LIST OF ILLUSTRATIONS
Figure Title Page
1 CasterOptions ...................................................................................................... 3
2 WaterConnections................................................................................................ 4
3 ElectricalConnections........................................................................................... 4
4 AugerShaftRotation ............................................................................................. 5
5 RemoteCondenser ............................................................................................... 6
6 MixTransferLine&PumpInstallation .................................................................... 8
7 WarningLabelLocations....................................................................................... 10
8 OperatingControls ................................................................................................ 11
9 Air Bleed............................................................................................................... 12
10 PumpSwitch ......................................................................................................... 12
11 FrontDoorDisassembly........................................................................................ 14
12 SpinnerAssembly ................................................................................................. 15
13 AugerwithRubberRearSeal ................................................................................ 16
14 AugerDisassembly ............................................................................................... 16
15 Plastic Parts.......................................................................................................... 16
16 AugerAssembly .................................................................................................... 16
17 AugerFlightSpring ............................................................................................... 17
18 Mix Line Adapter ................................................................................................... 17
19 RemovingO-rings ................................................................................................. 17
20 Potentiometer........................................................................................................ 19
21 BeltAdjustment ..................................................................................................... 19

1
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1DESCRIPTION
The Stoelting Challenger pressurized freezers are available in water cooled or air cooled versions (completely self-
contained or with remote condensers). Some models are available with built-in hoppers or remote mix pump feed.
Freezersare equipped with fully automatic controls to provide for consistenttemperature and uniformityof product.
Refer to Mix Pump Manual for complete information on the operation of the mix pump.
1.2SPECIFICATIONS
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LEDOM HTDIW
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71283/515.99/52.93161/4.367.381/504
R71283/515.99/52.934.141/7.551.071/573
R52283/515.99/52.934.141/7.5
55.471/583
R7326.04/617.99/52.933.451/57.06452/065
:STNEMERIUQERLACIRTCELE
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2
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