ROTARY WASHING MACHINE
MECHANICAL &MAINTENANCE MANUAL
Pg.4
mechanical maintenance
1.0 (23.01.2017) RA-V4
4.2.3 External water spraying nozzles station 3 ................................................................33
4.2.4 External air blowing nozzles station 7 ......................................................................34
4.2.5 Tower/Needles Height..............................................................................................35
5
GENERAL INSTRUCTION ...................................................................................36
5.1
USE OF DETERGENTS HAZARDOUS TO HEALTH ...................................36
5.2
CLEANING PRIOR TO START-UP ......................................................36
5.3
SIZE CHANGE PARTS CLEANING......................................................37
5.4
GENERAL..................................................................................38
5.5
DISPOSAL .................................................................................39
5.5.1 Batteries ...................................................................................................................39
5.5.2 Lubricants.................................................................................................................39
5.6
INSTRUCTIONS FOR USE OF LUBRICANTS..........................................40
5.6.1 Contact with skin ......................................................................................................40
5.6.2 Disposal....................................................................................................................40
5.7
VALVES ASSEMBLING -SMC VALVES ..............................................41
5.8
GENERAL LUBRICATION INSTRUCTIONS............................................42
6
RECOMMENDED LUBRICANTS .........................................................................43
6.1
IN GENERAL...............................................................................43
6.2
INSTALLED AGGREGATES OF OTHER MANUFACTURERS........................43
6.3
LUBRICATING STUFF LIST .............................................................44
6.3.1 Oil Lubrication ..........................................................................................................44
6.3.2 Grease Lubrication ...................................................................................................44
7
INSPECTION ........................................................................................................45
7.1
INSPECTION SCHEDULE ................................................................45
7.2
INSPECTION PLAN.......................................................................45
7.2.1 Pneumatic cylinder ...................................................................................................47
7.2.2 Pneumatic valves .....................................................................................................48
7.2.3 Gear .........................................................................................................................49
7.2.4 Chain ........................................................................................................................50
7.2.5 Chain wheel..............................................................................................................51
7.2.6 Chain joint ................................................................................................................52
7.2.7 Ball bearing ..............................................................................................................53
7.2.8 Pillow block...............................................................................................................54
7.2.9 Motors ......................................................................................................................55
7.2.10 Conveyor belt ...........................................................................................................56
7.2.11 EMERGENCY STOP Device....................................................................................57
8
MAINTENANCE....................................................................................................58
8.1
MAINTENANCE INTERVAL ..............................................................58
8.1.1 Daily .........................................................................................................................58
8.1.2 Weekly......................................................................................................................59
8.1.3 Monthly.....................................................................................................................60
8.1.4 Quarterly...................................................................................................................61
8.1.5 Half-yearly ................................................................................................................62
8.1.6 Other Maintenance Hints..........................................................................................63
9
SPARE PARTS.....................................................................................................65
9.1
COMMERCIAL COMPONENTS SPARE PARTS ......................................65
