Stephill SSDP30-70 Series Manuel du propriétaire

Issue 3 June 2020

SSDP30-70 Range - DSE 6110 MK3 Control Module

User & Fault Finding Guide

User Guide Contents Issue 3

Description of the DSE 6110 Mk2 control module lay-out

General Operation

● How to Start the Generator

● How to Stop the Generator

Button Description

Generator Locked Out

Status Display

Typical No-Load Values - Status

How to Check the Generator AC Voltage is Correct

How to Check the Current Applied is Balanced

How to Check the Load Applied is Balanced and the Total Load

How to Check the Generator Frequency

How to Check the Engine Instruments

● Engine Speed

● Engine Oil Pressure

● Engine Coolant Temperature

● Engine Battery Voltage

● Engine Run Time

● Engine Fuel Level

● Maintenance Alarm

How to Check the Fuel Level (Generator Not Running)

How to Re-set the "Maintenance Alarm"

How to Check which Alarms Have Been Triggered

How to Check the Control Module "Event Log"

IDMT Alarm

Fault Finding Guide

Description

Page No.

5/6

7/8

JD/08/18

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

Below is a description of the front panel on the DSE 6110 MK3 module.

Status

Fig.1

How to Start the Generator

Press the button once then the button to start the generator.

How to Stop the Generator

Press the button to stop the generator

This user guide has been assembled to aid with the basic aspects of the DSE6110 MK3 module as configured

on Stephill Generators and to gain access to the information available. It has been produced as a "How to"

guide.

Once the 12V supply has been connected to the module (battery isolator key switched on), the LCD screen

will illuminate. The module will then load up with the Status screen if no alarms are present Fig.1. This is the

"home page" that is displayed when no other page has been selected.

Navigation

Module Display

Stop/Reset

Manual Auto Mode

Alarm Mute

Start

0 V

Generator at Rest

L - N

0 A

0 kW

- - - - pf

L - L

0 V

0.0 Hz

JD/08/18 3

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

Stop/Reset Mode

Manual Mode

Start

Menu Navigation

Used for navigating the instrumentation and configuration screens.

Example

Status Engine Generator

(page) (page) (page)

…And so on until the desired page is reached.

Auto Mode

Alarm Mute / Lamp Test

This button silences the audible alarm in the controller and illuminates all of the LED's

on the module's facia as a lamp test function.

Pressing the Start button in Manual Mode will begin the generator starting process

and run the generator in Manual Mode .

If an alarm becomes active while viewing the status page, the display shows the

Alarms page to draw the operators attention to the alarm.

This button places the module into it's Auto Mode . This mode allows the module to

control the function of the generator automatically. The module monitors the Remote

Start Input and once a start request is made, the set is automatically started. Upon

removal of the start signal the generator will stop.

It is possible to scroll to display the different pages of information

by repeatedly operating the Next and Previous page buttons.

Once selected, the page remains on the LCD display until the user selects a different

page, or after an extended period of inactivity (LCD Page Timer), the module reverts to

the status display.

If no buttons are pressed upon entering an instrumentation page, the instruments

displayed are automatically subject to the setting of the LCD Scroll Timer .

Alternatively, to scroll manually through all instruments on the

currently selected page, press the Instrumentation Scroll buttons.

This button places the module into its Manual Mode . Once in Manual Mode the

module will then respond to the Start button to start the generator and run it off load.

Icon

Description

This button places the module into its Stop/Reset Mode. This clears any alarm

conditions for which have triggered and criteria have been removed. If the engine is

running and the module is put into Stop mode, the fuel supply de-energises and the

engine comes to a standstill.

Button Description

JD/08/18 4

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

Generator Locked Out

to scroll to the alarms page to investigate.

Status Display

①

③

②

Fig.3

Typical No-Load Values

Fig.3 above is showing the typical no-load (nothing connected to the generator outputs) values.

②= L-L is showing the average AC voltage between phases, L1 to L2, L2 to L3 and L3 to L1 - 400V

③ = Showing the alternator frequency - Hz - This should be between 52.0 to 53.0 at no-load.

Typical Load Values

When you apply load the generator the Status screen will then show the following - Fig.4

①

② ③

Fig.4

① = Is showing the average amps between all three phases (Live).

②= Is showing the total load in kW that the generator is under.

③ = Is showing the alternator power factor - pf cosφ.

If Generator Locked Out is displayed on the screen - Fig.2 then this indicates that the generator cannot be

started due to an active Shutdown on the module.

Once you have issued a start request and the generator has started and running, the DSE 6110 MK3 module

will then begin checking that the engine instruments and the AC generator output are correct and are within

the pre-set parameters. After the "Saftey on Delay " of 10 seconds has elapsed and all is operating correctly,

the Status screen will typically look like the following Fig.3.

① = L-N is showing the average AC voltage between (Phase or Live) L1 to Neutral, L2 to Neutral and L3 to

Neutral - 230V

Press the Next and Previous page button

Press the Stop/Reset Mode button to clear the alarm, if

the alarm does not clear the fault is still active.

400V

Generator Available

L - N

0 A

0 kW

- - - - pf

L - L

230V

52.6 Hz

Status

12:34

Generator Locked Out

Fig.2

400V

Generator Available

L - N

17 A

12 kW

1.00 pf

L - L

230V

51.9 Hz

JD/08/18 5

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

How to Check the Generator AC Voltage is Correct

Note

Fig.6 below shows the typical no-load voltage between Phase and Phase L1-L2, L2-L3 and L3-L1.

How to Check If the Applied Current is Balanced

An unbalanced current can cause the generator voltages to become unstable and possibly shutdown the set.

Fig.7

Important Note

To check the current applied to the generator use the Next or Previous buttons until across the top of the

screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Current is

displayed at the top of the screen Fig.7

Ensuring the current on each phase is as even (balanced) as possible will eliminate nuisance Over Current or

Over/Under Voltage shutdown alarms.

If the page automatically scrolls to another, press either of the Instrument Scroll buttons

until you reach the desired page

Fig.6

Fig.5

The first page will show the AC voltage between each phase (L1,L2 and L3) and Neutral (when generator

running) Fig.5

To check the AC voltage output from the generator is correct, firstly you must isolate the

load from the generator (remove any AC plugs connected to the generator outputs). Either

before you start the generator or while the generator is running, use the Next or Previous

page button until across the top of the screen it reads Generator .

Generator Voltage

L1 - N

231V

L2 - N

L3 - N

231V

230V

Generator Voltage

L1 - L2

401V

L2 - L3

L3 - L1

400V

Generator Current

17 A

19 A

15 A

Next and Previous

Instrument Scroll

JD/08/18 6

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

How to Check the Total and Applied Load is Balanced

Example

②

①

Fig.8

① = Prime kW This is the rated load of the generator, up to this load the generator will run continuously.

Load Per Phase

Fig.9

Important Note

Total Load

Fig.10 shows the next Generator Load screen, this shows the combined average total kW load applied.

Ensuring the load on each phase is as even (balanced) as possible will eliminate nuisance Over Current or

Over/Under Voltage shutdown alarms.

Fig.10

To check the load applied to the generator use the Next or Previous buttons until across the top of the

screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Load is displayed

at the top of the screen Fig.9

② = Standby kW Is the maximum load the generator will take for 1 hour in 12. The generator can take this

load for one hour before shutting down. If the total kW load rises above this value the generator will

shutdown immediately.

Using the generator serial plate on the generator control panel door as a reference, you can check the

maximum kW load that can be applied to the model type of Stephill Generator. Fig.8 below is an example of a

standard SSDP70A, highlighted are the two values to be most aware of.

Generator Load

12 kW

13 kW

10 kW

Generator Load

Total

12 kW

Next and Previous

Instrument Scroll

JD/08/18 7

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

How to Check Generator Frequency - Hz

Fig.11

Important Note

How to Check the Engine Instruments

Below are typical examples of each engine instrument screen - Fig.12 to Fig.17.

Engine Speed

Fig.12

Engine Oil Pressure

Fig.13

Engine Coolant Temperature

Fig.14

Cont.

The generator frequency can be found on two pages, on the Status page, as shown in Fig.3 Status display.

Also the frequency has it's own instrument screen in the Generator page(s).

To access the frequency in the Generator pages, use the Next or Previous buttons until across the top of the

screen it reads Generator . Then press one of the Instrument Scroll buttons until Generator Frequency is

displayed at the top of the screen page Fig.11

The typical no-load frequency should be between 52.0 and 53.0 Hz. If at no-load the frequency is as low as

51.5 Hz then it would be advisable to check the condition of the fuel filters, air filters and oil. Ensure the

engine is serviced regularly to safeguard the healthy running of the generator.

Most of the engine instruments will only be active once the engine is running. To check the engine

instruments press either the Next or Previous buttons until across the top of the screen it reads Engine .

Then press one of the Instrument Scroll buttons to scroll through all the engine instruments.

Generator Frequency

52.6 Hz

Engine Speed

1575 RPM

Engine Oil Pressure

4.88bar

70psi

488 kPa

Engine Coolant Temp.

82⁰C

180 ⁰F

Engine Battery Voltage

Next and Previous

Instrument Scroll

Next and Previous

Instrument Scroll

JD/08/18 8

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

Engine Battery Voltage

Fig.15

Engine Run Time

Fig.16

Engine Fuel Level

Fig.17

Service Hours

How to Check the Generator Fuel Level

Fig.19

Viewing the Fuel Level Without Starting the Generator

Fig.20

The Engine Fuel Level screen will then show the

percentage of fuel remaining in the fuel tank. Also you

can see the quantity of fuel remaining, this is shown in

litres.

To be able to view the fuel level page use the "How to Check the Engine Instruments" section elsewhere in

this guide. Depending on the engine state, running or at standstill, you will see one of two screens showing

the current fuel level.

Fig.18

Fig.19 shows no registered fuel level, this is the fuel

level screen when the generator is at standstill (not

running). At this state the fuel level sensor is not

energised.

To view the fuel level you must first navigate to the Engine Fuel Level screen - as above. Then using the Tick

Button , press and hold. After a few seconds the fuel level screen should then register a fuel level. You must

continue to hold the Tick Button down to continue to view the fuel level - Fig.20.

Engine Battery Voltage

14 . 4 V

14 . 5 V

Battery

Charge Alt

Engine Run Time

28 Start(s)

196h 12m

Engine Fuel Level

++++ %

Engine Fuel Level

28%

98 Litre

Service Hours

303h 48m

Engine Fuel Level

28%

98 Litre

Tick Button

JD/08/18 9

Stephill Generators SSDP30-70 - DSE 6110 Module User Guide Issue 2

How to Reset the "Service Hours Alarm " Warning

Before Resetting the Service Hours

Resetting the Service Hours

Fig.21

a) Ensure the Service Hours screen is visable.

b) Press and hold the button. The timer should then reset to the pre-set hours (usaully 500h).

Important Note

The Service Hours timer can only be reset if the Service Hours Warning has been activated (reached 0h 0m).

How to Check Which Alarms Have Been Triggered

When an alarm is active, the Internal Audible Alarm sounds.

The audible alarm is silenced by pressing the Alarm Mute / Lamp Test button.

Fig.22

① = Number of active alarms. This is alarm 1 of a total of 2 active alarms.

② = The cause of the alarm.

③ = The type of alarm, e.g. Shutdown.

Firstly you will need to access the Service Hours in the Engine pages, use the Next or Previous buttons until

across the top of the screen it reads Engine . Then press one of the Instrument Scroll buttons until Service

Hours is displayed at the top of the screen page Fig.21

The Service Hours Alarm screen is a count down timer, when the timer reaches zero hours a Warning Alarm

will be issued and displayed on the screen. The Warning Alarm will allow the user to operate the generator

as normal but the Warning Alarm will be present until a service reset has been performed.

Firstly, ensure an adequate service has been performed on the engine. Refer to the generator handbook or

check on the Service section found on;

The Service Hours should be showing 0h 0m, this idicates that the countdown timer from the last service has

been achieved. To reset this timer;

To check which alarm(s) have been triggered, use the Next or Previous buttons until across the top of the

screen it reads Alarms . Fig.20 shows the Alarms page. To see each individual alarm that is currently

activated, press one of the Instrument Scroll buttons to cycle through.

Emergency Stop

Shutdown

2/2

Alarms

www.stephill-generators.co.uk

Service Hours

0h 0m

Next and Previous

Instrument Scroll

③

①

②

Next and Previous

Instrument Scroll

JD/08/18 10

Ce manuel convient aux modèles suivants

Table des matières

Manuels Contrôleurs populaires d'autres marques

Digiplex

Digiplex DGP-848 Mode d'emploi

YASKAWA

YASKAWA SGM series Manuel utilisateur

Sinope

Sinope Calypso RM3500ZB Manuel utilisateur

Isimet

Isimet DLA Series Style 2 Manuel d'installation

LSIS

LSIS sv-ip5a Manuel utilisateur

Rockwell Automation

Rockwell Automation 1769-L31 Manuel utilisateur

Airflow

Airflow Uno hab Manuel utilisateur

ABB

ABB ACS580-01 drives Manuel utilisateur

Panasonic

Panasonic GM1 Series Manuel utilisateur

Emerson

Emerson SW93 Manuel utilisateur

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuel utilisateur

Panasonic

Panasonic FP? Positioning Unit RTEX Manuel utilisateur

Samson

Samson Type 5824 Manuel de service

Alpha IP

Alpha IP MIOB 21001 Manuel utilisateur

Siemens

Siemens OpenAir GMA 1 Series Manuel utilisateur

Surecom

Surecom SR-629 Manuel utilisateur

Fishman

Fishman TriplePlay Manuel utilisateur

Regulus

Regulus SRS1 T Manuel utilisateur