CONTENTS
AINTRODUCTION .............................................................................................................. 1
1. General................................................................................................................................................. 1
2. Safety at work...................................................................................................................................... 1
3. Observations .......................................................................................................................................1
BSAFETY REGULATIONS ................................................................................................ 2
1. Prevention of accidents and overview of warnings and safety measures ...................................2
1.1 General ................................................................................................................................................................ 2
2. Personal protective measures...........................................................................................................2
2.1. Footwear ............................................................................................................................................................. 2
2.2. Clothing ............................................................................................................................................................... 2
2.3. Gloves .................................................................................................................................................................. 2
3. Pictograms ..........................................................................................................................................2
CGENERAL DESCRIPTION OF THE TIPPER................................................................... 5
1. Chassis part ........................................................................................................................................ 5
2. Tipper part ...........................................................................................................................................5
3. Different types of tipper depending on intended use .....................................................................5
4. Tipping system....................................................................................................................................6
4.1. Description of the system.................................................................................................................................... 6
4.2. Speed and maximum load ................................................................................................................................... 7
5. Trailer identification ...........................................................................................................................7
5.1. Position of identification plate and trailer identification number....................................................................... 7
5.2. Identification plate .............................................................................................................................................. 7
5.3. Trailer identification number .............................................................................................................................. 8
DSYSTEM DESCRIPTIONS ............................................................................................... 8
1. Kingpin, fifth wheel rubbing plate and fifth wheel ..........................................................................8
2. Landing legs........................................................................................................................................9
2.1. Description .......................................................................................................................................................... 9
2.2. Operation steel type landing leg ......................................................................................................................... 9
2.3. Operation aluminium type landing leg (with one and with two supporting legs)............................................. 10
3. Brakes ................................................................................................................................................11
3.1. General .............................................................................................................................................................. 11
3.2. EBS..................................................................................................................................................................... 12
3.3. Brake connection............................................................................................................................................... 18
3.4. Prevention of premature brake wear................................................................................................................ 19
3.5. Brake synchronisation ....................................................................................................................................... 19
3.6. Brake plate ........................................................................................................................................................ 19
3.7. Drum brake........................................................................................................................................................ 20
3.8. Disc brake .......................................................................................................................................................... 20
3.9. Parking brake –spring brake cylinders.............................................................................................................. 20
3.10. Emergency brake ............................................................................................................................................... 21
4. Suspension ....................................................................................................................................... 21
4.1. General .............................................................................................................................................................. 21
4.2. Raising and lowering valve ................................................................................................................................ 22
4.3. SmartBoard........................................................................................................................................................ 23
4.4. Load indication through SmartBoard and any possibly calibration................................................................... 24
5. Wheel accessories ........................................................................................................................... 25
5.1. Tyres and rims ................................................................................................................................................... 25
5.2. Spare wheel and spare wheel carrier ................................................................................................................ 25
5.3. Wheel chock ...................................................................................................................................................... 25
5.4. Mud guards and mud flaps................................................................................................................................ 25
6. Doors ................................................................................................................................................. 26
6.1. Barn door........................................................................................................................................................... 26
6.2. Top hinged door ................................................................................................................................................ 27
6.3. Universal door ................................................................................................................................................... 28
6.4. Leakproof rear door........................................................................................................................................... 28
6.5. Hydraulic top hinged door................................................................................................................................. 30
7. Roof covering ................................................................................................................................... 32
7.1. Catwalk with ladders ......................................................................................................................................... 32
7.2. Roll-over roof sheeting system.......................................................................................................................... 33
7.3. Roof sheeting system, type “Dawnbarn” .......................................................................................................... 34
7.4. Roof sheeting system, type “Cramaro”............................................................................................................. 35
8. Tipper accessories ........................................................................................................................... 36
8.1. Towing hook ...................................................................................................................................................... 36
8.2. Grain hatch ........................................................................................................................................................ 37
8.3. Bodyguard ......................................................................................................................................................... 38
8.4. Hinged rear under-run bar ................................................................................................................................ 38
8.5. Weighing equipment ......................................................................................................................................... 40
8.6. Landing legs at the back .................................................................................................................................... 40
8.7. Fire extinguisher ................................................................................................................................................ 41
8.8. Floor heating...................................................................................................................................................... 41
9. Lighting and signalisation ............................................................................................................... 41
10. Various accessories......................................................................................................................... 42
10.1. Tool box ............................................................................................................................................................. 42
10.2. Retractable ladder for accessing load space ..................................................................................................... 42
10.3. Side guards ........................................................................................................................................................ 43
10.4. Ladder................................................................................................................................................................ 43
11. Options .............................................................................................................................................. 44
11.1. Alloy rims ........................................................................................................................................................... 44