Spicer LM072012 Manuel utilisateur

Spicer Drive Axles, Steer Axles,

Driveshafts, and Wheel Ends

Lubrication Manual

May 2015

LM072012

General Information

Dana Lubrication Philosophy . . . . . . . . . . . . . . . . 3

Standard Drain Lubricants . . . . . . . . . . . . . . . . 3

Extended Drain Lubricants . . . . . . . . . . . . . . . . . 3

Introduction to Manual . . . . . . . . . . . . . . . . . . 4

Linehaul - 500,000 Mile Extended Lube

Drain Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Vocational - 180,000 Mile Lube

Drain Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

WarningsandCautions .. .. .. .. .. .. .. .. .. .. .. . 5

Vehicle Application Deﬁnitions. . . . . . . . . . . . . . . 5

City . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Line Haul . . . . . . .. .. .. . . . . . . . .. .. .. . . . . . . . .. .. .. 5

Severe Duty . . . . . . . . . . . . . . . . . . . . . . . 5

Vocational . . . . . . . . . . . . . . . . .. . . . . . . . . . 5

Drive Axle

Drive Axle Lubricants

Heavy-Duty . . . . . . . . . . . . . . . . . . . . . . . 6

Medium-Duty . . . . . . . . . . . . . . . . . . . . . . 6

Drive Axle Lubricant Capacities . . . . . . . . . . . 7

SingleDriveAxleLubricantCapacities ...... 7

TandemDriveAxleLubricantCapacities.. . . 8

Drive Axle Lubrication Procedure . . . . . . . . . . . 9

Inspection . . . . . . . . . . . 9

Drain . . . . . . . . . . . . . . . . . . . . . 9

Fill . . . . . . . . . . . . . . . . . . . . . 9

Steer Axle

Steer Axle Lubricants . . . . . . . . . . . . . . . . 10

Steer Axle Lubrication Procedure . . . . . . 11

Kingpins, Thrust Bearings, and Tie

Rod Ends . . . . . . . . . . . . . . . . . . . . . . 11

On-Highway Applications - Standard . . 11

Wheel Bearings . . . . . . . . . . . . . . . . . . . 11

Oil Bath . . . . . . . . . . . . . . . . . . . . . . . 11

Grease Packed . . . . . . . . . . . . . . . . . . 11

LMS Bearing System . . . . . . . . . . . . . . 11

Steer Axle Grease Procedure . . . . . . 12

Kingpin Joint Greasing Procedure. . . . 12

Tie Rod End Greasing Procedure. . . . 13

Driveline

Driveline Lubrication Intervals . . . . . . . . . . . 14

Driveline Lubrication Procedure . . . . . . . . . . 15

Universal Joint Lubrication Procedure . . 15

SlipSplineLubricationProcedure ........... 16

Wheel End

Wheel End Lubricants . . . . . . . . . . . . . . . 17

Wheel End Lubrication Procedure . . . . . . . . 18

Table of Contents

General Information

Dana Lubrication Philosophy

In promoting component reliability and longevity, proper lubrication is the key to a sound and effective maintenance program.

Without effective lubricants at proper levels, remaining maintenance procedures will not keep components functional.

We believe synthetic lubricants have proven to be superior to petroleum products and represent opportunities to promote supe-

rior maintenance and bottom line operating performance while signiﬁcantly extending component service life and reliability.

Certain products and applications, as noted in this manual, require the use of approved synthetic lubricants.

A list of approved lubricants and suppliers can be found at www.spicerparts.com in the Approved Lubricant Supplier Manual,

DALSM072012.

It is important to perform a daily pre-trip inspection of drivetrain components for lubricant leaks. Leaks should be brought to

the attention of maintenance and immediate corrective action should be taken.

Standard Drain Lubricants

Drive Axle lubricants must meet speciﬁc lubricant industry requirements. Refer to the enclosed charts to select the proper

lubricant for your application.

Extended Drain Lubricants (Synthetic Lubricants)

Extended Drain synthetic lubricants offer superior thermal and oxidative stability for extended product performance and

reliability. The superior performance characteristics of these lubricants enable Dana to offer extended drain and extended

warranties. Added beneﬁts include a more efﬁcient drivetrain that translates into proven fuel economy savings over mineral

based lubricants.

Synthetic lubricants are recommended for severe duty applications and in cold climates.

It is important to use the lubricants that meet the current speciﬁcations set forth by Dana. Look for the appropriate approval

code on the container.

Drive Axle - Dana Speciﬁcation: SHAES-256 Rev C

Drive Axle - Dana Speciﬁcation: SHAES-429

Use of lubricants meeting these speciﬁcations will ensure the highest performing lubricants for maximum performance.

Note: Dana discontinued the use of the E500 logo in 2006.

General Information

Introduction to Manual

This Lubrication Manual, organized by product, provides easy access to the following lube information:

• Type of lubricant

• Change intervals

• Capacities

• General lubrication procedures

• Warnings and Cautions

Note: Refer to the Approved Lubricant Supplier Manual, DALSM072012, to verify approved lubrication trade name and product.

Linehaul - 500,000 Mile Extended Lube Drain Interval

The extended drain interval program applies to the Dana axles listed below that meet the following conditions:

• Heavy-Duty and Medium-Duty axles

• Line haul service (On-highway)

• Lubricant approval levels

• Drive Axle – SHAES-256 Rev C

• Factory ﬁlled with lubricants approved for 500,000 mile drain cycles (US/Canada); 250,000/400,000Km (Outside US/

Canada

• Refer to charts listed in this manual for axle drain intervals when using “Extended Drain Lubricants”

• A Dana-approved lubricant must be used to keep the extended warranty in place. The extended drain program

and any extended warranty program are separate programs.

Note: For speciﬁc detail on Dana extended warranty programs refer to the Dana Warranty Guide or call 1-877-777-5360.

Note: For a complete list of Dana “approved lubricants” for extended drain, refer to Approved Lubricant Suppliers Manual,

DALSM072012

Vocational - 180,000 Mile Lube Drain Interval

This will outline the performance requirements of lubricants intended for use in vocational Spicer® drive

axles that are allowed the 180,000 mile or three year extended drain interval. The approved lubricants may

be factory installed at the truck manufacturer, or service ﬁlled up to 500 miles, and may remain in the drive

axles for the 180,000 mile or three year drain interval, whichever comes ﬁrst.

Lubricant approval levels

• Axle – SHAES-429

General Information

Warnings and Cautions

Before working on a vehicle, place transmission in neutral, set brakes, and block wheels.

When switching between types of lubricants, all areas of each affected component must be thouroughly drained.

Do not introduce additives and friction modifiers.

Do not mix lubricants of different grades.

Do not mix mineral and synthetic lubricants.

Do not mix heavy-duty, multi-purpose lithium based (#2 grade) grease with sodium- based grease.

Vehicle Application Definitions

City

• Pickup and delivery service within cities and/or suburban areas.

• 100% of operation on road surfaces of concrete, asphalt, and maintained gravel.

• Three (3) miles between starts/stops (typical).

• 100% load going / up to 40% load return (typical).

Line Haul (On-highway)

• High mileage operation (over 60,000 miles [96,500 Km] per year).

• On-highway or good to excellent concrete or asphalt.

• More than 30 miles [48 Km] between starting and stopping.

• 4x2, 6x2, 6x4 tractor/trailer combinations and straight trucks.

• Check ﬂuid levels and inspect for leaks at regular PM maintenance intervals, not to exceed 12,000 miles.

Severe Duty

• Consistent operation at or near maximum GCW or GVW ratings.

• Dirty or wet environments.

• Consistent operation on grades greater than 8%.

Vocational

• Low mileage operation (under 60,000 miles [96,500 Km] per year).

• Off-highway or areas of unstable or loose unimproved road surfaces.

• Less than 30 miles [48 Km] between starting and stopping.

• Heavy-duty, off-road, or specialized application type vehicles.

• Check ﬂuid levels and inspect for leaks every 50 hours.

Drive Axle

Drive Axle Lubricants

Dana Recommends the Use of Dana-Approved Lubricants for Extended Drain

Use the chart to locate the correct lubricant and change interval.

Heavy-Duty

Synthetic or

Mineral

Lubricant

Specification

SAE

Viscosity Grade

Change Interval for

Line Haul*

Change Interval for

Vocational*

Synthetic SHAES-256 Rev C SAE 75W-90 500,000 miles [800,000 Km]

or 5 years

N/A

Synthetic SHAES-429 SAE 75W-90

SAE 80W-140

N/A 180,000 miles [288,000 Km]

or 3 years

Mineral SAE J2360 75W, 75W-90,

75W-140,

80W-

90, 85W-140

120,000 miles [193,000 Km]

or 1 years

60,000 miles [96,500 Km]

or 1 year

Medium-Duty

Synthetic or

Mineral

Lubricant

Specification

SAE

Viscosity Grade

Change Interval for

Line Haul*

Change Interval for

Vocational*

Synthetic SHAES-256 Rev C SAE 75W-90 250,000 miles [400,000 Km]

or 5 years

N/A

Synthetic SHAES-429 SAE 75W-90

SAE 80W-140

N/A 180,000 miles [288,000 Km]

or 3 years

Mineral SAE J2360 75W, 75W-90,

75W-140, 80W-

90, 85W-140

100,000 miles [160,000 Km]

or 1 years

60,000 miles [96,500 Km]

or 1 year

Note: Extended warranties require the use of synthetic lubricant approved to SHAES-256 Rev C.

*For line haul and vocational deﬁnitions, see page 5.

Drive Axle

Drive Axle Lubricant Capacities

Single Drive Axle Lubricant Capacities

Capacities are sorted by model number. The sufﬁxes are

included when necessary.

Single Axle Model Number Pints Liters

S110 14 6.6

S130 13.6 6.4

S135 24 11.4

S140 19 8.9

S150 24 11.4

S21-170 37 17.5

S21-170D 37 17.5

S23-170 37 17.5

S23-170D 37 17.5

S25-170 37 17.5

S25-170D 37 17.5

S23-190 37 17.5

S23-190D 37 17.5

S26-190 37 17.5

S26-190D 37 17.5

S30-190 40 18.9

S30-190D 40 18.9

S260 (SB) 54 25

15040 (P, T) 24 11.4

15040 (S) 21 9.9

17060 (A, D, S) 28 13

19050 (P, T) 33 15.6

19050 (S) 25 11.8

19055 (D, S) 34 16.1

19055 (P, T) 35 16.6

19060 (A, D, S) 28 13.2

19060 (P, T) 35 16.6

21060 (A, D, S) 28 13.2

21060 (P, T) 35 16.6

21065 (D, S) 34 16.1

Single Axle Model Number Pints Liters

21065 (P, T) 35 16.6

21070 (D, S) 40 18.9

21080 (A, D, S) 40 18.9

22060 (A, D, S) 28 13.2

22060 (P, T) 35 16.6

22065 (D, S) 34 16.1

22065 (P, T) 35 16.6

22080 (A, D, S) 40 18.9

23070 (D, S) 40 18.9

23070 (P, T) 39 18.5

23080 (A, D, S) 40 18.9

23080 (P, T) 41 19.4

23085 (C, D, S) 40 18.9

23085 (P, T) 41 19.4

23105 (A, D, S) 48 22.7

26080 (A, D, S) 40 18.9

26080 (P, T) 41 19.4

26085 (P, T) 41 19.4

26105 (A, D, S) 48 22.7

30055 (P) 36 17

30105 (A, D, S) 46 21.5

35055 (P) 36 17

Drive Axle

Tandem Drive Axle Lubricant Capacities

Capacities are sorted by model number. The preﬁxes are

included when necessary.

Tandem Axle Model Number Pints Liters

D40-155 27 12.8

R40-155 23 11.0

D40-156 27 12.8

R40-156 20 9.5

D40-170 39 18.5

R40-170 37 17.5

D46-170 39 18.5

R46-170 37 17.5

D50-170 39 18.5

R50-170 37 17.5

D52-190 42 19.9

R52-190 40 18.9

D60-190 42 19.9

R60-190 40 18.9

D52-590 42 19.9

R52-590 40 18.9

40 DDS(P), DSS(P) 40 18.9

40 DDH(P), DSH(P) 31 14.7

40RDS, RSS 37 17.5

40RDH, RSH 28 13.2

44 DSH(P) 31 14.7

44 RDH, RSH 28 13.2

341 DC, DP, DT(P), DS(P) 39 18.5

341 RC, RP, RS, RT 36 17

344 DA(P), DD(P), DS(P) 31 14.7

344 RS 28 13.2

402 DP, DT(P), RP, RT 34 16.1

402 DS(P) 39 18.5

402 RS 36 17

404 DA(P), DD(P), DS(P) 31 14.7

404 RA, RD, RS 28 13.2

405 DA(P), DD(P), DS(P) 31 14.7

Tandem Axle Model Number Pints Liters

405 RA, RD, RS 28 13.2

451 DP(P), DT(P), RP, RT 34 16.1

451 DC(P), DS(P) 39 18.5

451 RC, RS 36 17

454 DA(P), DD(P), DS(P) 31 14.7

454 RA, RD, RS 28 13.2

461 DD(P), DS(P) 43 20.3

461 DP(P), DT(P) 46 22

461 RC, RP, RT 39 18

461 RD, RS 40 18.9

462 DD(P), DS(P) 40 18.9

462 RD, RS 37 17.5

463 DD(P), DP(P), DS(P), DT(P) 40 18.9

463 RD, RP, RS 37 17.5

521 DD(P), DP(P), DS(P), DT(P) 42 19.9

521 RC, RD, RP, RS, RT 39 18.5

581 DD(P), DP(P), DS(P) 42 19.9

581 RD, RP, RS 39 18.5

601 DC(P), DD(P), DP(P) 42 20

601 RP 39 18.5

651 DP(P) 41 19.4

651 RP 37 18

652 DP(P) 41 19

652 RP 37 18

Drive Axle Lubrication Procedure

Inspection

Drive axles should be checked for weeps and/or leaks during

the operator’s daily walk around inspection of the vehicle.

Drive axle lubrication levels should be checked every 25,000

miles (40,000 km) or during routine engine oil changes.

Drain

1. Drain when the lube is at normal operating termpera-

ture (150-200°F). It will run freely and minimize the time nec-

essary to fully drain the axle, this ensures the axle is ﬂushed.

2. Depending on the axle model, remove the drain plug

from the bottom of the drive axle housing or remove one of

the bottom carrier-to-housing fasteners and allow the lube to

drain into a suitable container.

NOTE: Dispose of all used lubricants properly by following

disposal methods approved for mineral and synthetic-based

oils.

3. After the initial oil change, inspect the drain plug

for large amounts of metal particles.These may be signs

of damage or extreme wear in the axle. Clean and install

the drain plug after the axle has completely drained.

Fill

1. With the vehicle on level ground, remove the ﬁll plug

from the drive axle rear cover or the side of the carrier assem-

bly, depending on the axle model.

2. Fill the housing with lube until the level is even with

the bottom of the ﬁll hole as shown below.

3. If the wheel ends are removed, refer to the “Wheel

End Lubrication Procedure” in this manual.

NOTE: Lube ﬁll capacities (see chart on previous pages) are

basic guidelines and will vary based on the angle the axle is

installed.

TIP: The axle can be ﬁlled through the axle housing breather

hole. Fill until the lube level is even with the bottom of the ﬁll

hole.

Drive Axle

Correct lube level at bottom of ller hole.

Steer Axle

Steer Axle Lubricants

The standard lubricants speciﬁed by the Steer Axle Product

Engineering group are as follows

Note: For line haul and vocational deﬁnitions, see page 5.

Type of Lubricant

System

Lubricant SAE Change Interval for

Line Haul

Chnage Interval for

Vocational

Wheel End Mineral Oil SAE 75W-

100,000 miles

[161,000 km] or 1 year

30,000 miles [48,000

km] or 6 months

Wheel End Mineral Grease-NLGI #2 #2 grade

100,000 miles

[161,000 km] or 1 year

30,000 miles [48,000

km] or 6 months

LMS-Low Lube1Synthetic Oil

SAE 50

PS-164 Rev

250,000 miles

[400,000 km] or 1 year

250,000 miles

[400,000 km] or 1 year

LMS-Low Free1Synthetic Oil

SAE 50

PS-164 Rev

None (only needed if

tear down)

None (only needed if

tear down)

LMS-Low Lube1Semi-Fluid Synthetic

Grease

Chevron Delo

50,000 miles [800,000

km] or 3 years

50,000 miles [800,000

km] or 3 years

LMS-Low Lube1Semi-Fluid Synthetic

Grease

Mobilith SHC

007

50,000 miles [800,000

km] or 3 years

50,000 miles [800,000

km] or 3 years

King Pin Joint Grease /

Tie Rod Ends

Heavy-Duty, multipur-

pose

lithium based

#1 grade or

#2 grade

25,000 miles [40,000

Km] or 6 months

Every 50 hours

1 For easy identiﬁcation, note that the Dana LMS-Low Lube

brake uses a special “button head” grease ﬁtting and the

Dana LMS-Lube Free brake does not have a grease ﬁtting.

Table des matières

Autres manuels Spicer Accessoires automobiles

Spicer

Spicer DSSM0100 Manuel utilisateur

Manuels Accessoires automobiles populaires d'autres marques

James Baroud

James Baroud Odyssey Manuel utilisateur

Motorola

Motorola i50sx Manuel utilisateur

Yakima

Yakima 9MM STANDARD BIKE MOUNT Manuel utilisateur

Feniex

Feniex T3 Manuel utilisateur

Renault

Renault 77 11 423 180 Manuel utilisateur

Kia

Kia E8300-4D000 Manuel utilisateur

Brink

Brink 756843 Manuel utilisateur

Whispbar

Whispbar K085W Manuel utilisateur

v.link

v.link CI-VL2-PC-HSD Manuel utilisateur

Viking

Viking Stack-Rack Guide de configuration rapide

Aries

Aries 203015 Manuel utilisateur

Choetech

Choetech AT0005 Manuel utilisateur

ZZ2

ZZ2 ZZAIR-PRO Manuel utilisateur

Holman

Holman 4A80L Manuel utilisateur

Thule

Thule 2075 Manuel utilisateur

Motorola

Motorola T325 Manuel utilisateur

TAUBENREUTHER

TAUBENREUTHER 16-3950 Guide d'installation

DV8

DV8 FBJL-02 Manuel utilisateur