ASSEMBLY
A. Mounting Brackets
1. Install Mounting Brackets so that when the cover is lifted it is on the side opposite
the control panel of the hot tub.
2. Measure 1-1/2” from end of cabinet edge from kitty corner ush to cut line. (g. 1)
3. Mark holes, on center, with marker on both sides of the hot tub. (gure 1)
4. Use one bracket or level to level the bracket while marking and drilling holes.
5. Drill holes on bracket marks to a depth of 3/4” using 1/4” drill bit
6. Using a 1/2” socket wrench, install Mounting Brackets with screws provided
B. Hydraulic Lift Arm
EXTREME CAUTION:Be sure to use extreme caution during this phase of assembly. A potential for
sudden impact is possible. Do not cut the RED retaining straps until instructed to do so.
1. Using a 9/16” socket wrench, loosen the nut (shipping bolt) marked “Under
pressure”. (see gure 2)
2. Remove the Shipping Bolt and replace it with the Lock Knob making sure that the
conical spring washers are facing concaved sides towards each other (see gure 3)
3. Tighten the Lock Knob till it offers rm resistance
4. Making sure Extension Bar is pointed away from your face and other body parts.
5. Make sure Lock Knob is tightened.
6. Cut RED retaining strap and discard strap.
7. The Gas Shock of the Pivot Assembly is under pressure. Use extreme caution on
steps 8 and 9.
8. Placing Channel Bracket on ground, place hand over Extension Bar and exert
force downward while slowly loosening the Lock Knob.
9. Gently release pressure exerted from hand on Extension Bar assembly and
allow the gas shock to expand to full extension.
C. Pivot Assembly Installation
Side Mount Bracket Installation
1. With Pivot Assembly fully expoanded, place ve (5) 1/2” bolts with washers through
holes in Assembly and Side Mount Bracket carefully lining up same. (gure 4)
2. Secure with Nylock Nuts but DO NOT TIGHTEN
3. Once bolts are in place, slide assemblies as far away from the sides of cabinet as it
will go.
4. Tighten bolts starting with the center bolt and alternating till all bolts are
tightened down.
No Side Mount Bracket Required Installation
1. With Pivot Assembly fully expoanded, place ve (5) 1/2” bolts with washers through
holes in Assembly and line up carefully with holes in top or side of hot tub cabinet.
(gure 5)
2. Secure with Nylock Nuts but DO NOT TIGHTEN
3. Tighten bolts starting with the center bolt and alternating till all bolts are
tightened down.
ASSEMBLY
D. Cover Assembly
1. Gently place the folded Cover Lift cover on top
of hot tub with the cover’s seam (fold) facing
the control panel so that the ap on the cover is
ush with the edge of the cabinet.
2. Loosen the Lock Knob and pull the extension
Arm to a horizontal position.
3. Using a phillips head screw driver, remove the
screw and nut from the adjustable arm.
4. Now, slide the Extension Arm until it sits
between the fold’s aps along the cover’s fold
seam. (gure 6)
5. Line up the hole in the adjustable arm and
replace the screw and nut.
6. Now, ip the one half of the folded cover over
until it covers the remainder of the hot tub.
7. Take one of the Handle Bars and insert it into
the top of the Molded Saddle, located on the
end of the Extension Bar.
8. Using a 2-1/2” bolt and Nylock Nut, fasten the Handle Bar to the Extension Bar. Be sure to tighten until at
least one thread of the bolt is through the Nylock Nut.
9. Insert the Torsion Bar into squared end of the mounted Handle Bar, then insert the opposite end of the
Torsion Bar into the remaining Handle Bar. Be sure to put equal amounts of the Torsion Bar into each
Handle Bar.
10. Using a 2-1/2” bolt and Nylon Nut, secure the other Handle Bar to the Molded Saddle of the remaining
Extension Arm.
OPERATION
A. Lifting
1. Before lifting the cover, make sure there is nothing on the cover.
2. Look to see that there is no overhead obstruction that could interfere with the covers trajectory (lights, wires,
branches, etc...)
3. To lift the cover, simply grab a hold of either Handle Bar, and lift in an upward motion.
4. The hydraulic arm of the Cover Lift will provide the necessary power to assist in lifting the cover.
5. Bring cover to its ull upright position, the cover will hang slightly toward the hot tub, tighten the lock knob
for extra secure hold of raised cover. Loosen knob to lower and tighten again when closed.
6. The Cover Lift cover provides excellent heat retention when in place, and acts as a sound bafe and privacy
screen when in the lift position.
Phil-Pan Screw
Pivot Bar
Extension Bar
Torsion Bar
1-1/4” Lag
Bolts
