Soren CS 800 Manuel utilisateur

Soren srl

Via Pacinotti 29

20094 Corsico, MI / Italia

tel +39 02 45177.1 r.a. fax +39 02 45177.340

Email: [email protected]

REA/CCIAA: 856472/MI

Cap. soc. € 832.000 i.v.

C.f./Iva 01720330156

INSTRUCTION MANUAL

FOR

FREEZER

Model : CS 800 (R404A)

Serial Number : F0176-00

§ORDER : 0007

•CUSTOMER : ALFRED & CO. LTD

GREAT BRITAIN

•FACTORY : Same

•CUSTOMER ORDER : J5344 of 05-Jan-00

•SOREN ORDER CONFIRMATION : L0005 of 10-Jan-00

•DELIVERY : March 2000

•When requesting information about your machine always state: model of

the machine, serial n°, order n°.

•Keep this manual in a safe place for future reference..

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

INDEX

INTRODUCTION A1

DECLARATION OF CONFORMITY CE

1. STANDARD WARRANTY B1

2. IDENTIFICATION OF THE MACHINE C1

3. SAFETY

3.1 General safety information D1

3.2 Safety first D1

3.3 Operating zone D2

3.4 Installation D2

3.5 Safety inspection D2

3.6 General operating safety D2

3.7 Service and maintenance safety D3

3.8 Electrical Hazard D4

3.9 Mechanical Hazard D5

3.10 Thermic hazard D6

3.11 Compressed air hazard D6

3.12 Cleaning hazard D7

3.13 Halocarbon hazard D8

3.14 Ammonia hazard -N.A. D9

3.15 Safety labels D10

4. FORESEEN AND NOT FORESEEN USES OF THE MACHINE E1

5DESCRIPTION OF THE MACHINE AND SPECIFICATIONS

5.1 Purpose of the machine F1

5.2 Principle of operation F2

5.3 Machine analysis by HACCP 43/93/CEE method F2

5.4 Specifications F2

6. MACHINE NOISE EMISSION G1

7. IMPORTANT CAUTIONS

7.1 Protect chrome cylinder H1

7.2 Avoid freeze-up H1

7.3 Beware of sanitizing solutions H1

7.4 Prevent pump damage H2

7.5 Prevent dasher damage H2

8. INSTALLATION AND ASSEMBLY

8.1. Receiving and inspection I1

8.2. Installation place I1

8.3. Uncrating, installation and levelling I1

8.4. Assembly/disassembly scraper blades I2

9. OPERATION

9.1. Unit preparation L1

9.2. Pre-start-up procedures L1

9.3. Production L2

9.4. Overrun table metric L12

9.5. Operation problem solving L13

10. CLEANING AND SANITIZING

10.1.

First cleaning M1

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

10.2.

Recommendation about cleaning M2

10.3.

Circulation cleaning -C.I.P M2

11. MANTENANCE

11.1.

Pump maintenance N1

11.2.

Rotary pump problems N4

11.3.

Scraper blade maintenance N6

11.4.

Compressed air system N10

Gear Unit: maintenance and lubrification (Annexed)

12. RECOMMENDED SPARE PARTS LIST

ANNEXES

1. CS FREEZER RUNNING TEST REPORT

2. OVERRUN,VISCOSITY & CYLINDER PRESSURE XS SERIES CONTROLLER

Instruction manual

Process controller programming

3. MIX FLOW RATE, ICE CREAM TEMPERATURE 6 MIX TEMPERATURE JM SERIES INDICATOR

Instruction manual

Process Indicator programming

4. REFRIGERATION SYSTEM

Refrigeration plant

Compressor refrigerant and oil charge

Technical Danfoss documentation

Refrigerating compressor Bitzer : Instruction manual

5. HITACHI INVERTER TYPE SJ100 : Instruction manual

6. DRAWINGS

7. PACKING LIST

8. WIRING DIAGRAM

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

INTRODUCTION

The purpose of this manual is to provide instructions for tha safe installation,

operation and maintenance of your SOREN equipment.

SOREN is committed to provide quality equipment and customer satisfaction.

Specialized personnel has to read and understand the entire manual before

removing from the create and installing the equipment.

Should you have any questions concerning any information contained in this

manual, contact SOREN s.r.l.

SOREN reserves the right to improve, change or modify the construction of its

equipment or any parts thereof without incurring any obligation to provide like

changes to equipment previously sold.

Keep this manual in a safe place for future reference.

The note “not applicable” written on some paragraph of this

manual means that the features described on same are not

present on this machine/plant

Soren srl

via Pacinotti 29

20094 CORSICO, Mi/Italia

Tel. +39 02 45177.1 r.a.

Fax +39 02 45177.340

Email: [email protected] Messrs

Alfred & Co Ltd

Wembley, G.B

We SOREN s.r.l.

Via Pacinotti n. 29

20094 CORSICO (MI)

TEL 02 - 45.177.1

FAX 02 - 45.177.340

declare, under our full responsability, that the product:

Machine : FREEZER FOR CONTINUOUS ICE CREAM PRODUCTION

Model : CS 800

Serial n° : F0176-00

Has been manufactured in accordance with the stipulations of the COUNCIL DIRECTIVE of the 14th June

1989 on the mutual alignment of legislation in Member States relating to machinery (89/392/EEC) and

the amendments of the 20th June 1991 (91/368/EEC) and the 30th Agust 1993 (93/68/EEC) with special

reference to Appendix 1 of the Directive on essential safety and health requirements related to the

design and manufacture of machinery.

We also declare that the machinery has been manufactured in accordance with the 73/23/EEC,

89/109/EEC and with harmonized standards EN 292-1 and EN 292-2, EN 60/204/1, EN 294 and EN 349

Corsico, 15 March 2000

DECLARATION OF CONFORMITY

Reg. imp. 152729/Milano

Cap. soc. L. 1.600.000.000 i.v.

C.f./Iva 01720330156

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

1. STANDARD WARRANTY

♦Obligations of Seller (SOREN): during the warranty period, Seller shall

repair or, at Seller's option, replace parts determined by Seller to be defective

in material or workmanship. The warranty period is one (1) year from the date

of delivery to Buyer F.O.B. point of manufacture. The foregoing shall be the

sole obligation of Seller under this warranty with respect to the supply of this

machine and/or other equipment.

♦Warranty Exclusion: Repair or replacement of parts required because of

misuse, improper care or storage, negligence, alteration, accident, or lack of

specified maintenance are excluded from Seller's warranty obligations.

•Normal wear parts are also excluded from this warranty.

♦Limitation of liability and remedies: The liability of Seller for breach of any

warranty obligation hereunder is limited to:

•the repair or replacement of the equipment on which the liability is

based; or at Seller's option

•the refund to Buyer of the amount paid by Buyer to Seller for said

equipment.

♦Seller shall not be liable for incidental or consequential damages of any

kind whatsoever. The remedies set forth herein are exclusive.

♦Infringement: Seller will not be liable for the infringement of any patent by the

Buyer's use of any equipment or materials delivered.

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

2. IDENTIFICATION OF THE MACHINE

SOREN freezers are machines for continuous ice cream production starting from

ice cream mix at 4°C by refrigeration and adjustable air injection. They are

designed and manufactured according to the up-dated technological know

ledges and are classified as follows:

♦Model, meaning:

-freezer type (e.g. CS)

-hourly maximum ice cream production (100% overrun) in litres (e.g. 100;

200, 400, 800, 1100)

♦Year

♦Serial n°

♦Refrigerant type

On the name plate (see illustration below) the following particulars are marked:

♦Name and address of the manufacturer

♦CE mark

♦Model

♦Serial number

♦Year of construction

S O R E N s.r.l.

Via Pacinotti, 29

20094 CORSICO (MI) Italy

Tel (02) 45177.1 –Fax (02) 45177.340

Model

Serial n°

Year

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

3. SAFETY

3.1. GENERAL SAFETY INFORMATION

The following information provides specific information on hazardous

conditions which are inherent in the Continuous Ice Cream Freezer.

The SOREN Continuous Ice Cream Freezer is a mechanical freezing machine

which by the very nature of its design creates certain unavoidable hazards.

Safe operation requires the application of sound and prudent operating,

maintenance and servicing procedures under the direction of properly trained

supervisors.

Our objective in providing instructions and warnings is to identify each area of

potential hazards and its level of severity and to guide each worker for safe

operation, service and maintenance procedures.

SOREN equipment is designed to provide minimum operator access to

hazardous areas while providing adequate access for service by trained

personnel. Hazardous areas are provided with guards. Various types of

fasteners may be used for the guards depending on how frequently routine

access is required. Regardless of the type of fastener used, the mere

existence of a guard should alert the worker to the presence of a hazard.

Never operate or test run the equipment with a guard removed, unless under

the supervision of properly trained and authorized personnel. Then use

extreme caution to avoid the hazard.

DEFINITIONS:

DANGER !

An immediate hazard with a possibility of severe personal injury or death

if instructions, including recommented precautions, are not followed.

WARNING !

Hazard or unsafe practices which could result in severe personal injury or

death if instructions, including recommented precautions, are not

followed.

CAUTION !

Possible hazard or unsafe practices which could resultyn minor injury or

damage to product or property if instructions including recommented

precautions, are not followed.

3.2. SAFETY FIRST

SOREN equipment is designed and manufactured with due consideration and

care for generally accepted safety standards. However, like any mechanical

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

device, the proper and safe performance of this equipment depends upon

using sound and prudent operating, maintenance and servicing procedures

under properly trained supervision.

For your protection, and the protection of others, learn and always follow the

safety rules outlined in this booklet.

3.3. OPERATING ZONE

An operating zone should be established around all machines. A brightly

painted guard rail or warning stripe should define the zone. Only the operator

or other authorized personnel should be within the operating zone when

machine control circuits are energized or the machine is running. No tools or

other equipment should be kept within the operating zone.

3.4. INSTALLATION

WARNING !

Power sources, such as electric and air, should be installed by trained

and authorized personnel only.

3.5. SAFETY INSPECTION

Before starting a machine:

•Be absolutely positive all guards and safety devices are installed and

operative.

•Be sure all personnel are clear of the machine.

•Remove (from the operating zone) any materials, tools or other foreign

objects that could cause injury to personnel or damage the machine.

•Make certain the machine is in operating condition.

•Make certain all indicating lights, horns, pressure gauges or other safety

devices or indicators are in working order.

After shutdown:

•Make certain all air and electrical power is turned off.

3.6. GENERAL OPERATING SAFETY

•Do not operate this machine until you read and understand the operating

instructions and become thoroughly familiar with the machine and its

controls.

•Never operate a machine while a safety device or guard is removed or

disconnected.

INSTRUCTION AND SERVICE PARTS MANUAL -FREEZER CS 800, s/n F0176-00 -ALFRED & CO

•Do not start the machine untill all other personnel in the area have been

warned and have moved outside the operating zone.

•Remove any tools or other foreign objects from the operating zone before

starting.

•Absolutely do not have loose clothing, neckties, necklaces or unrestrained

long hair near an operating machine.

•Do not wear gloves, rings, watches, bracelets or other jewelry near an

operating machine.

•Keep the operating zone free of obstacles that could cause a person to trip

or fall towards an operating machine.

•Never sit or stand on anything that might cause you to fall against the

machine.

•Know the EMERGENCY STOP procedure for the machine.

•Air and electrical power must be off when the machine is not in use.

•Never manually operate limit switches with power on.

•Keep alert and observe indicator lights and warnings that are displayed on

the machine.

•Never leave the machine unattended while in operation.

•Do not operate faulty or damaged equipment. Make certain proper service

and maintenance procedures have been performed.

•Avoid placing fingers, hands, or any part of your body into the machine or

near moving parts when control circuits are energized.

3.7. SERVICE AND MAINTENANCE SAFETY

•Do not service a machine until you are thoroughly qualified and familiar with

the tasks to be performed.

•Never operate any controls while other persons are performing maintenance

on the machine.

•Do not bypass a safety device.

•Always use the proper tool for the job.

•Never open covers that house electrical components when power is on.

•Only perform maintenance on a machine in motion when properly trained

and required to do so. When directed to make adjustments on machines in

motion, extreme care must be taken.

•All air pressure must be relieved before performing maintenance or

loosening connection on any pressurized system.

•Air and electrical power are to be turned off unless they are absolutely

required for the specific servicing being performed.

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