Sony KDL-32EX715 Manuel utilisateur

LCD DIGITAL COLOR TV

SERVICE MANUAL

AZ1-L

CHASSIS

MODEL NAME REMOTE COMMANDER DESTINATION

9-888-369-51

KDL-32EX715

RM-YD047 BRAZIL

KDL-40EX715

RM-YD047 BRAZIL

KDL-46EX715

RM-YD047 BRAZIL

LEVEL

CONFIDENTIAL

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

CONFIDENTIAL

ELECTRICAL SERVICE MANUAL

INTERNAL ONLY

ORIGINAL MANUAL ISSUE DATE: 9/2010

REVISION DATE SUBJECT

9/9/2010 No revisions or updates are applicable at this time.

KDL-32EX715/40EX715/46EX715

TABLE OF CONTENTS

SECTION TITLE PAGE

Safety-Related Component Warning..........................................................................................................................................................................3

Safety Check-Out .......................................................................................................................................................................................................5

SECTION 1: DIAGRAMS...................................................................................................................................................................................................6

1-1. Circuit Boards Location ...................................................................................................................................................................................... 6

1-2. Printed Wiring Boards and Schematic Diagrams Information ............................................................................................................................ 6

1-3. Block Diagram....................................................................................................................................................................................................8

1-4. Schematics and Supporting Information ............................................................................................................................................................9

BAL Board Schematic Diagram (1 of 18) ...........................................................................................................................................................9

BAL Board Schematic Diagram (2 of 18) .........................................................................................................................................................10

BAL Board Schematic Diagram (3 of 18) ......................................................................................................................................................... 11

BAL Board Schematic Diagram (4 of 18) .........................................................................................................................................................12

BAL Board Schematic Diagram (5 of 18) .........................................................................................................................................................13

BAL Board Schematic Diagram (6 of 18) .........................................................................................................................................................14

BAL Board Schematic Diagram (7 of 18) .........................................................................................................................................................15

BAL Board Schematic Diagram (8 of 18) .........................................................................................................................................................16

BAL Board Schematic Diagram (9 of 18) .........................................................................................................................................................17

BAL Board Schematic Diagram (10 of 18) .......................................................................................................................................................18

BAL Board Schematic Diagram (11 of 18) .......................................................................................................................................................19

BAL Board Schematic Diagram (12 of 18) .......................................................................................................................................................20

BAL Board Schematic Diagram (13 of 18) .......................................................................................................................................................21

BAL Board Schematic Diagram (14 of 18) .......................................................................................................................................................22

BAL Board Schematic Diagram (15 of 18) .......................................................................................................................................................23

BAL Board Schematic Diagram (16 of 18) .......................................................................................................................................................24

BAL Board Schematic Diagram (17 of 18) .......................................................................................................................................................25

BAL Board Schematic Diagram (18 of 18) .......................................................................................................................................................26

GE3A Board Schematic Diagram (1 of 2) (KDL-40EX715/46EX715 ONLY).................................................................................................... 29

GE3A Board Schematic Diagram (2 of 2) (KDL-40EX715/46EX715 ONLY).................................................................................................... 30

GE3C Board Schematic Diagram (1 of 2) (KDL-32EX715 ONLY) ...................................................................................................................31

GE3C Board Schematic Diagram (2 of 2) (KDL-32EX715 ONLY) ...................................................................................................................32

HLR Board Schematic Diagram ....................................................................................................................................................................... 35

HMS2 Board Schematic Diagram ....................................................................................................................................................................37

SECTION 2: ELECTRICAL PARTS LIST........................................................................................................................................................................39

APPENDIX A: ENCRYPTION KEY COMPONENTS..................................................................................................................................................... A-1

KDL-32EX715/40EX715/46EX715

SAFETY-RELATED COMPONENT WARNING

There are critical components used in LCD color TVs that are important for safety. These components are identied with shading and

mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number

specied in the electrical parts list to prevent electric shock, re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and

labor guarantee.

USE CAUTION WHEN HANDLING THE LCD ASSEMBLY PANEL

When repairing the LCD Assembly Panel, be sure you are grounded by using a wrist band.

When installing the LCD Assembly Panel on a wall, the LCD Assembly Panel must be secured using the 4 mounting holes on the rear

cover.

To avoid damaging the LCD Assembly Panel:

Údo not press on the panel or frame edge to avoid the risk of electric shock.

Ú do not scratch or press on the panel with any sharp objects.

Údo not leave the module in high temperatures or in areas of high humidity for an extended period of time.

Údo not expose the LCD Panel Assembly to direct sunlight.

Ú avoid contact with water. It may cause a short circuit within the module.

Ú disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.)

Ú always clean the LCD Assembly Panel with a soft cloth material.

Ú use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

Úprotect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

Ú during the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.

LEAKAGE CURRENT HOT CHECK CIRCUIT

• Avoid contact with water as it may a short circuit within the module.

• If the surface of panel becomes dirty, please wipe it off with a soft material. (Cleaning with a dirty or rough cloth may

damage the panel.)

• If you want to replace with the new backlight (CCFL) or inverter circuit, must disconnect the AC adapter because high

voltage appears at inverter circuit about 650Vrms.

• Handle with care wires or connectors of the inverter circuit. If the wires are pressed cause short and may burn or take

fire.

Leakage Current Hot Check Circuit

KLV-32U100M (UC) 5

KDL-32EX715/40EX715/46EX715

The circuit boards used in these models have been processed using

Lead Free Solder. The boards are identified by the LF logo located

close to the board designation e.g. H1 etc [ see example ]. The

servicing of these boards requires special precautions to be taken as

outlined below.

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

Lead Free Solder is available under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.

This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to

http://www.sony-training.com

rebmuntraP retemaiD skrameR

91-500-046-7 mm3.0 gK52.0

02-500-046-7 mm4.0 gK05.0

12-500-046-7 mm5.0 gK05.0

22-500-046-7 mm6.0 gK52.0

32-500-046-7 mm8.0 gK00.1

42-500-046-7 mm0.1 gK00.1

52-500-046-7 mm2.1 gK00.1

62-500-046-7 mm6.1 gK00.1

KDL-32EX715/40EX715/46EX715

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered

connections. Check the entire board surface for solder splashes and

bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or

touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and

mounting hardware have been replaced. Be absolutely certain that

you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors,

that were installed during a previous repair. Point them out to the

customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of

deterioration. Point them out to the customer and recommend their

replacement.

6. Check the line cords for cracks and abrasion. Recommend the

replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws,

and all other exposed metal parts for AC leakage. Check leakage as

described below.

Leakage Test

The AC leakage from any exposed metal part to earth ground and

from all exposed metal parts to any exposed metal part having a

return to chassis, must not exceed 0.5 mA (500 microamperes).

Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA

WT-540A. Follow the manufacturers’ instructions to use these

instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245

digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM

or battery-operated AC voltmeter. The “limit” indication is 0.75

V, so analog meters must have an accurate low voltage scale.

The Simpson’s 250 and Sanwa SH-63TRD are examples of

passive VOMs that are suitable. Nearly all battery-operated digital

multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate

retaining screw on most AC outlet boxes is also at earth ground. If the

retaining screw is to be used as your earth ground, verify that it is at

ground by measuring the resistance between it and a cold-water pipe

with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt

trouble- light (not a neon lamp) between the hot side of the receptacle

and the retaining screw. Try both slots, if necessary, to locate the hot

side on the line; the lamp should light at normal brilliance if the screw

is at ground potential (see Figure B).

To Exposed Metal

Parts on Set

0.15 µF

Earth Ground

Voltmete

(0.75V)

Trouble Light

AC Outlet Box Ohmmeter

Cold-water Pipe

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

KDL-32EX715/40EX715/46EX715

SECTION 1: DIAGRAMS

1-1. CIRCUIT BOARDS LOCATION

1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in µF unless otherwise noted. pF : µµF 50WV or

less are not indicated except for electrolytics and tantalums.

All electrolytics are in 50V unless otherwise specied.

All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ

Indication of resistance, which does not have one for rating

electrical power, is as follows: Pitch : 5mm

Rating electrical power : 1/4 W

1/4 W in resistance, 1/10 W and 1/16 W in chip resistance.

: nonammable resistor

: fusible resistor

: internal component

: panel designation and adjustment for repair

: earth ground

: earth-chassis

All variable and adjustable resistors have characteristic curve B,

unless otherwise noted.

Readings are taken with a color-bar signal input.

Readings are taken with a 10MΩdigital multimeter.

Voltages are DC with respect to ground unless otherwise noted.

Voltage variations may be noted due to normal production

tolerances.

All voltages are in V.

S : Measurement impossibility.

: B+line.

: B-line. (Actual measured value may be different).

: signal path. (RF)

Circled numbers are waveform references.

The components identied by shading and

symbol are critical for safety. Replace

only with part number specied.

The symbol indicates a fast operating fuse and is displayed on the component

side of the board. Replace only with fuse of the same rating as marked.

NOTE: The components identied by a red outline and a mark contain condential

information. Specic instructions must be adhered to whenever these components

are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

GE3C (KDL-32EX715 ONLY)

GE3A (KDL-40EX715/46EX715 ONLY)

HMS2

SWITCH UNIT

HLR

BAL

KDL-32EX715/40EX715/46EX715

B1 E1

B2 C1E2

–

B2 E2C1

B1 C2

B2 E2C1

B1 C2E1

B2 E2

B1 C2E1

B1 E1

C1(B2)C2

(B2)

C2C1

C2C1(B2)

C2E1(B2)

E2E1(B2)

Ver.1.6

Transistor

(FET)

Transistor

Discrete semiconductor

(Chip semiconductors that are not actually used are included.)

Diode

Source

Anode Anode

(NC)

Cathode

Anode

Cathode

Common

Cathode Cathode

Common

Cathode Cathode

Common

Cathode

Anode

Base Emitter

Collector

Base Emitter

Collector

Drain

Gate

Drain

Device Printed symbol Terminal name Circuit

Terminal name of semiconductors in silk screen

printed circuit ( )

Anode

Anode Cathode

Anode Anode

Cathode

Transistor

(FET)

Transistor

(FET)

Emitter

Collector

Base

Transistor

Source

Gate

Drain

Cathode

Anode

Anode Cathode

Anode

REFERENCE INFORMATION

RESISTOR

: RN METAL FILM

: RC SOLID

: FPRD NONFLAMMABLE CARBON

: FUSE NONFLAMMABLE FUSIBLE

: RW NONFLAMMABLE WIREWOUND

: RS NONFLAMMABLE METAL OXIDE

: RB NONFLAMMABLE CEMENT

: ADJUSTMENT RESISTOR

COIL

: LF-8L MICRO INDUCTOR

CAPACITOR

: TA TANTALUM

: PS STYROL

: PP POLYPROPYLENE

: PT MYLAR

: MPS METALIZED POLYESTER

: MPP METALIZED POLYPROPYLENE

: ALB BIPOLAR

: ALT HIGH TEMPERATURE

: ALR HIGH RIPPLE

KDL-32EX715/40EX715/46EX715

1-3. BLOCK DIAGRAM

HDMI1

AV1

HDMI2(side)

HDMI3(Side)

HDMI4

Tuner

AV2

USB

ETHER

SP OUT

HP OUT

LINE OUT

SPDIF OUT

Component

AV3 (Side)

US model : no

D_IF

A_RF_CV

ASW_IN5_L/R

CI_ADD/DAT

CI_CTRL

DiSEqC

VSW_SC1-V

VSW_SCART1_OUT

HDMI

M_COMP2

PC_RGB

VSW_V4

M_SCART1

Video

[CXA2241]

PC_IN_L/R

TITAN

ASW_IN0_L/R

ASW_SCART1_LR

CEC

[MIMAS]

SCL2/SDA2

SCL0/SDA0

M_MAIN_CVBS

HDMI_TMDS

VSW_SC2-V

VSW_SCART2_OUT

M_SCART2

ASW_IN1_L/R

ASW_RECOUT_LR

ASW_IN3_L/R

ASW_IN2_L/R

HDMIA_TMDS

DCCA_I2C

HDMID_TMDS

VSW_RF_Digital_CV

PHY

KSZ8041

SW / EQ

[Superman]

HDMI_SCL/SDA

SCL1/SDA1

MUXOUT_L/R

HP/LINEOUT_L/R

TVOUT_L/R

M_SPDIF_OUT

Same DPL as Ether Jack

HDMIB_TMDS

DCCB_I2C

HDMIC_TMDS

DCCC_I2C

DCCD_I2C

ARC

Audio

DAC

AMP

[Inlay]

D Amp

[TAS5707]

OneNAND

1Gb

DDR2

1Gb x2

Analog Video Analog Audio

Digital Video Digital AudioUART

I2C

EMMA3TL2

DEBUG I/F

UART2_TXD/RXD

Power

UART0_TXD/RXD

UART1_TXD/RXD

LVDS VIDEO

Mimas

[MB91F313]

SPI

LVDS

EEP Temp

Sensor

PANEL_SCL/SDA

RF_TXD/RXD

DIMMER_CTRL

DEVICE_SCL/SDA

TV_TXD/RXD

HOTEL CN

RS232_TXD/RXD

H Board

RGB Sensor

Tcon Board

Analog Video Analog Audio

Digital Video Digital AudioUART

I2C

USB2.0

AEP only

AEP : SCART x 2

J : D Terminal x 2

GA : Composite x 1

Component x 1

UC : Component x 1

AEP/GA/UC :

Component x 1

J : Composite x 1

AEP/GA/J : With

UC : Without

AEP/GA/J : With

UC : Without

Presence Sensor

Eco Switch

PEL2

SPEL TCON

KDL-32EX715/40EX715/46EX715 9

KDL-32EX715/40EX715/46EX715

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 |

—

GND_D

680R9006

GND_D

R9007

X_M_NAND_WP_IN

X_M_HDMI_MUTE

68 R9025

M_SCL0

M_SDA0

M_SCL1

M_SDA1

M_SCL2

M_SDA2

M_MS_DATA0

M_MS_BS

M_MS_CLK

R9027

10k

GND_D

D+3.3V

M_UART0_RX

M_UART1_RX

M_UART2_TX

M_UART0_TX

M_UART1_TX

M_UART2_RX

GND_D

181435611

X9000

D+3.3V

X_U_BOOT_RST

47 RB9005

M_MS_INS

R 9005

10k

RB9008

POWER3

CL9008

CL9007

CL9009

CL9010

321

74AHC1G08GW-12 5

IC9002

GND Y

VCC

X_U_BOOT_RST

GND_D

16V

0.1

C9003

D+3.3V

RB9007

2.2k

R9003

M_HP_DET

CL9001

X_M_WDT

DOWNLOAD_DATA

DOWNLOAD_CS

DOWNLOAD_CLK

R9056 CL9002

CL9004

M_DIMMER

RB9010

10k

CL9011

CL9012

2.2k

RB9002

100R9073

SySTEM

*IC9000

MC-10161F1-420-PN4-A

SYSRSTB

SYSWRSTB

SYSXI

AD1

SYSXO

AD2

TEST

F17

M28

L29

M27

L27

L28

NM I

M29

GPIO52/PRCG0

E17

GPIO53/PRCG1

F19

GPIO74

D17

GPIO75

E16

GPIO76

D16

GPIO77

E15

GPIO78

E20

SCL0 T27

SDA0 T26

SCL1 E18

SDA1 D18

GPIO62/SCL2 T25

GPIO63/SDA2 R26

URT0RX R28

URT0TX R29

URT1RX T29

URT1TX T28

GPIO64/URT2TX2 R27

GPIO65/URT2RX2 R25

GPIO24/SCICMDV V2

GPIO25/SCIRST V5

GPIO26/SCITRD T5

GPIO27/SCICLK M6

GPIO28/SCIOFF U4

MSCLK/SDDATA1 M4

MSDIR/SDCDI R P1

MSBS/SDCM D P2

MSDATA0/SDCLK N1

MSDATA1/SDDATA0 N3

MSDATA2/SDDATA2 M3

MSDATA3/SDDATA3 N4

SDDIR N2

CL9013

CL9017

CL9014

CL9015

CL9016

D+3.3V

RB9011

2.2k

*RB9006

2.2k

RB9009

RB9012

RB9014

Portion7

48MHz

BAL 1/18

E3TL-2 SYSTEM

A-1761-160-A <AZ1L> BAL-P1

1-4. SCHEMATICS AND SUPPORTING INFORMATION

BAL BOARD SCHEMATIC DIAGRAM (1 OF 18)

KDL-32EX715/40EX715/46EX715 10

KDL-32EX715/40EX715/46EX715

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23

—

BAL BOARD SCHEMATIC DIAGRAM (2 OF 18)

M_GADD[0-14]

M_CI_VS1B

GND_D

D+3.3V

M_GADD[0-14]

M_MS_PON

CL9203

JL9201

RB9204

10k

GND_D

RB9208

RB9205

10k

M_GDQ[0-7 ] M_GDQ[0-7]

10k

RB9218

M_GRDYB

10k

RB9221

10k

RB9202

10k

RB9203

RB9214

10k

RB9217

10k

CI/Strap

MC-10161F1-420-PN4-A

*IC9000

GPIO67

U28

GPIO68

U27

GPIO69

U25

GPIO70

R24

GPIO48

GPIO49

GPIO50

GPIO51

GPIO61

N27

GPIO66

U26

GRDYB

AE4

GADD0 AF1

GADD1 AF2

GADD2 AH1

GADD3 AF3

GADD4 AG1

GADD5 AG2

GADD6 AA5

GADD7 AA6

GADD8 AB3

GADD9 AB4

GADD10 AB5

GADD11 AB6

GADD12 AC3

GADD13 AC4

GADD14 AC5

GDQ0 W3

GDQ1 W5

GDQ2 W4

GDQ3 H3

GDQ4 N5

GDQ5 P6

GDQ6 R3

GDQ7 P3

GPIO0/CMDO 0 W6

GPIO1/CMDO 1 Y4

GPIO2/CMDO 2 Y5

GPIO3/CMDO 3 Y3

GPIO4/CMDO 4 P4

GPIO5/CMDO 5 H4

GPIO6/CMDO 6 R6

GPIO7/CMDO 7 T1

GPIO8/CMDOSTRT V4

GPIO9/CMDOVAL V3

GPIO10/CMDOCLK Y6

GPIO11/CMDI 0 T2

GPIO12/CMDI 0 R4

GPIO13/CMDI 0 T4

GPIO14/CMDI 0 R5

GPIO15/CMDI 0 R1

GPIO16/CMDI 0 U3

GPIO17/CMDI 0 T3

GPIO18/CMDI 0U2

GPIO19/CMDISTRT R2

GPIO20/CMDIVA L U5

GPIO21/CMDICLK U1

GPIO22/CIORDB N6

GPIO23/CIOWRB P5

GOEB AD3

GWEB AD4

GCSB0 AE3

GPIO73/GSCB1 M5

CL9204

CL9205

CL9206

CL9201

RB9206

RB9215

RB9207

RB9216

M_DIMMER_SEL

X_M_FE_DEM_RST

PTS_DAT0

RB9104

10k

CL9110

CL9104

CL9108

RB9105

10k

STREAM/TU_CNT

MC-10161F1-420-PN4- A

IC9000

GPIO54/STP0DAT1

P25

GPIO55/STP0DAT2

P24

GPIO56/STP0DAT3

N29

GPIO57/STP0DAT4

N28

GPIO58/STP0DAT5

N26

GPIO59/STP0DAT6

N25

GPIO60/STP0DAT7

N24

ST0CK

P29

ST0DAT

P26

ST0EN

P27

ST0SYN

P28

GPIO35 K29

GPIO36/EVI1YC2 F21

GPIO37/EVI1YC3 D21

GPIO38/EVI1YC4 D24

GPIO39/EVI1YC5 E21

GPIO40/EVI1YC6 D22

GPIO41/EVI1YC7 D23

GPIO42/EVI1YC8 E19

GPIO43/EVI1YC9 D19

GPIO44/EVI1PC F20

GPIO46/PRCG2 G3

GPIO47 K6

100

RB9102

RB9103

PTS_VAL

PTS_DAT3

CL9109

PTS_DAT6

CL9101

M_3D_SW

CL9112

M_CI_OVRB

R9120 47

PTS_DAT5

RB9100

100

X_M_AUDIO_MUTE

PTS_SYNC

CL9105

CL9115

M_COIN_V

PTS_CLK

CL9116

CL9111

GND_D

CL9102

PTS_DAT2

CL9100

CL9107

PTS_DAT1

PTS_DAT4

M_DIMMER_DC

PTS_DAT7

CL9103

M_GADD[0]

M_GADD[3]

M_GADD[2]

M_GADD[1]

M_GADD[6]

M_GADD[5]

M_GADD[4]

M_GADD[7]

M_GDQ[0]

M_GDQ[1]

M_GDQ[2]

M_GADD[5]

M_GADD[6]

M_GADD[14 ]

M_GADD[0]

M_GADD[1]

M_GADD[2]

M_GADD[3]

M_GDQ[4]

M_GDQ[5]

M_GDQ[6]

M_GDQ[7]

M_GDQ[3]

M_GDQ[1]

M_GDQ[2]

M_GDQ[0]

M_GADD[8]

M_GADD[9]

M_GADD[10 ]

M_GADD[11 ]

M_GADD[13 ]

M_GADD[12 ]

M_GADD[8]

M_GADD[9]

M_GADD[11]

M_GADD[12]

M_GADD[10]

M_GADD[13]

M_GADD[14]

M_GDQ[5]

M_GDQ[6]

M_GDQ[7]

M_GDQ[4]

M_GDQ[3]

M_GADD[7]

M_GADD[4]

Portion6

Portion10

BAL 2/18

E3TL-2 STREAM/DEMOD/

STRAPS/CI

A-1761-160-A <AZ1L> BAL-P2

Ce manuel convient aux modèles suivants

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