Sony SAL1855 - 18-55mm f/3.5-5.6 SAM DT Standard Zoom... Manuel utilisateur

SERVICE MANUAL

Revision History

Sony EMCS Co.

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

SERVICE NOTE

SPECIFICATIONS

REPAIR PARTS LIST

DISASSEMBLY ADJUSTMENTS

SERVICE NOTE

SPECIFICATIONS

REPAIR PARTS LIST

DISASSEMBLY ADJUSTMENTS

Link (Japanese)

Link (English)

Ver. 1.1 2009.10

LENS FOR DSLR CAMERA

2009J0800-1

Published by Tokai TEC9-852-691-12

US Model

Canadian Model

AEP Model

Chinese Model

Japanese Model

SAL1855

(DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

•About the Lens Test Projector and Finished Inspection JIG 2

・レンズ投影器と完成検査治具 2について

分解図につきましては，英語版を

ご参照ください。

— 2 —

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

SPECIFICATIONS

• This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.

•Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused

at infinity.

Equivalent 35mm-format focal length *1(mm)

27-82.5

Lens groups elements

7-8

Angle of view *1

76°-29°

*1The values for equivalent 35mm-format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS-

C sized image sensor.

Minimum focus *2(m (feet))

0.25 (0.82)

*2Minimum focus is the shortest distance from the image sensor to the subject.

Maximum magnification (X)

0.34

Minimum f-stop

f/22-36

Filter diameter (mm)

Dimensions (maximum diameter ×height) (mm (in.))

Approx. 69.5 ×69 (2 3/4 ×2 3/4)

Mass (g (oz.))

Approx. 210 (7 4/8)

Included items

Lens (1), Front lens cap (1), Rear lens cap* (1), Set of printed documentation

* The packaging lid is included instead if you purchase the lens as part of a kit.

Designs and specifications are subject to change without notice.

TELE

WIDE

Extra-Low Dispersion Glass

1st Lens

(-1.925mm)

2nd Lens

(38.011mm)

Amount of zoom

movement

Amount of focus movement

(7.065mm)

Aspheric Lens

1-1

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

1. SERVICE NOTE

1-1. Chemicals

Some chemicals used for servicing are highly volatile.

Their evaporation caused by improper management affects your health and environment, and wastes resources.

Manage the chemicals carefully as follows.

•Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.

•Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.

•Keep containers sealed to avoid natural evaporation when chemicals are not in use.

•Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and

use up it.

1-2. Exterior Parts

Be careful to the following points for exterior parts used in this unit.

•Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts. Avoid using chemicals.

Even if you have to use chemicals to clean heavy dirt, don’t use paint thinner, ketone, nor alcohol.

•Insert the specific screws vertically to the part when installing a exterior part.

Be careful not to tighten screws too much.

1-3. Unleaded Solder

This unit uses unleaded solder.

Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.

(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Be careful to the following points to solder or unsolder.

•Set the soldering iron tip temperature to 350 °C approximately.

If cannot control temperature, solder/unsolder at high temperature for a short time.

Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges

occur such as on IC pins, etc.

•Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing

unleaded solder and leaded solder will cause detachment phenomenon.

1-2

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

1-4. SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and

bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the

customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their

replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

•Keep the temperature of the soldering iron around 270 °C during repairing.

•Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

•Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE WITH

MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS

LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE

COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS

APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS

PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES

DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT

CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE

REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY

DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU

DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type.

2-1

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

Cut and remove the part of gilt

which comes off at the point.

(Be careful or some

pieces of gilt may be left inside)

2. DISASSEMBLY

NOTE FOR REPAIR

• Make sure that the flat cable and flexible board are not cracked of bent at the terminal.

Do not insert the cable insufficiently nor crookedly.

• When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.

• When installing a connector, don’t press down at wire of connector.

It is possible that a wire is snapped.

• Do not apply excessive load to the gilded flexible board.

UNIVERSAL WRENCH

In case of the following notches or holes are located in the lens block, etc during disassembling/

assembling the lens, Use the universal wrench.

How to Use

Attach the chip-A or chip-B to the universal wrench.

For the notches: chip-A

For the holes: chip-B

Match the universal wrench to the holes or notches of the lens block, etc.

Notches Holes

Universal wrench

J-6082-609-A

Chip-A for

universal wrench:

J-6082-609-1

Chip-B for

universal wrench:

J-6082-609-2

Notches

Chip-A

Chip-B

Chip

Fixed screw

Chip

Match the universal wrench

to the width of holes or notches. Universal wrench

Holes

B-10 FT-210

Grease (FT-210): 7-640-018-91

Adhesive bond (B-10): J-6082-612-A

SERVICE TOOLS

SG-310

Grease (SG-310): 7-640-008-88

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

2-2

2-1. DISASSEMBLY

REPAIR PARTS LIST

qs qa

6q;

B-10

SG-310

SG-310 FT-210

FT-210

SG-310 FT-210

Focus Stopper

HELP09

HELP10

HELP12

HELP21

HELP22

HELP15

HELP14

HELP16

HELP17

HELP18

HELP19

HELP11

HELP20

HELP10

HELP01

HELP02

HELP06

HELP04

HELP13

HELP03

HELP05

HELP07

HELP08

HELP23

2-1-1

2-1-2

Fixed Sleeve

Zoom Interlocking Key

GP1 Moving Barrel

Zoom Brush

Focus Drive Ring

Mount Block

CL-005 Mount

Rear Holding Tube Assy

(Note 3)

Mount Cover

Focus Rubber Ring

Front Lens Barrel

Tele Stopper

Zoom Cam Sleeve

Back Adjustment

Washer

Fixed Hold Ring

Focus Brush

Zoom Rubber Ring

Control Tube Block

(Note 3)

Zoom Sheet

ZF Flexible Flexible

PWB

Front Ring

Front

Decoration Plate

Zoom Key Stopper

DC Motor

(Geared)

Switch Panel Block

(Note 2, 3)

Function Lever

Back Adjustment Washer

Back Adjustment

Washer

1st Lens Barrel Block

2nd Lens Barrel Block

Screw

Note 1:

This lens can disassemble both the

1st lens side and the mount side.

FLANGE BACK

ADJUSTMENT

APERTURE DIAMETER

ADJUSTMENT

ZOOM BRUSH POSITION

ADJUSTMENT

FOCUS BRUSH POSITION

ADJUSTMENT

FOCUS-SHIFT

ADJUSTMENT

B-10

Install the focus ring,

orienting the concave

step side to the eyepiece.

Note 3

Two types of these parts, black and brown, are provided.

Refer to Ò3.REPAIR PARTS LISTÓ.

Note 2:

How to remove the switch panel block (Scratch prevention)

1. Remove three screws fixing the rear holding tube assy.

2. Set the AF/MF switch to AF.

3. Push the rear holding tube assy to the mount side.

4. Remove the switch panel block by inserting a Philips

screwdriver or a knife from the focus ring side.

HELP

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

HELP

Note for assembling and grease applying positions are shown.

HELP01

How to remove the switch panel block (Scratch prevention)

1. Remove three screws fixing the rear holding tube assy.

2. Set the AF/MF switch to AF.

3. Push the rear holding tube assy to the mount side.

4. Remove the switch panel block by inserting a Philips screwdriver or a knife from the focus ring side.

Switch Panel Bloc

Push the Rear Holding Tube Assy to the Mount side

and insert a Philips screwdriver or a knife.

Philips screwdriver or knife.

HELP

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

HELP02

Note on switch panel installation

1. Set the slide switch of DC Motor (Geared) to AF.

2. Set the knob of switch panel block to AF.

3. Peel the released paper from the switch panel block and install the switch panel block.

HELP03

1. Set the zoom to a position other than the TELE end and install the zoom key stopper.

2. Push counterclockwise the zoom key stopper.

Note: When installing the rear holding tube assy, insert the projection A of rear holding tube assy in the groove of zoom key

stopper.

Slide Switch

(DC Motor (Geared))

Switch Panel Bloc

MF Side

AF Side

Knob

Zoom Key Stopper

Rear Holding Tube Assy

Set the zoom to a position

other than the TELE end

Push counterclockwise

Projection A

Groove of the

Zoom Key Stopper

HELP

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

HELP04

1. While inserting the aperture interlocking fork in the aperture lever, install the mount block.

2. Select 1 to 2 pieces of back adjustment washer to make a combination of specified thickness.

Note: The amount of back adjustment washer differs depending on the adjustment. (Refer to the flange back adjustment.)

3. Push the back adjustment washers in between the boss and the Mount Block. (3 locations)

Note: When stacking several pieces of back adjustment washer, install the washers so that thin one comes at the outer side.

4. Tighten the mount block with three screws.

5. Connect the ZF Flexible PWB to the connector of the CL-005 Mount.

Mount Bloc

Aperture Interlocking Fork

Aperture Lever

Back Adjustment Washer

Mount Block

ZF Flexible PWB

Back Adjustment Washer

Back Adjustment

Washer Connector of

CL-005 Mount

Boss

Thin

Thick

HELP

SAL1855 (DT 3.5-5.6/18-55 SAM) (DT 18-55mm F3.5-5.6 SAM)

HELP05

1. Set the zoom to somewhere in the range of “28-35” and the focus to the infinity end.

2. Aligning the character [DT] on the front decoration plate with the slant portion of bayonet, affix the front decoration plate.

Note: Align with the slant portion of bayonet at the Tele stopper side.

HELP06

1. Affix the flexible of DC Motor (Geared) to the fixed holding tube.

2. Connect the ZF Flexible PWB to the connector.

Front Decoration Plate

Tele Stopper

Slant portion of bayonet

ZF Flexible PWB

Connector

Affix the flexible of

DC Motor (Geared) to

the Fixed Holding Tube.

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