SonicAire MOBILE Series Manuel utilisateur

WARNING

Installation and electrical wiring must be completed by qualiﬁed persons in accordance with all applicable codes and standards.

Before servicing or cleaning the unit, disconnect the fan from the power supply and follow proper lock-out-tag-out procedures for your

location. Any cover, guard, or safety device removed for repair must be replaced as originally installed.

Ensure installation securement does not penetrate walls or ceilings where electrical components or wiring could be potentially damaged.

Fan units are not designed or intended to be mounted to movable objects.

All overhead areas must be cleaned and free of dust buildup prior to powering on fan. If fan is not in service, any dust buildup must be

cleaned prior to restarting fan.

SonicAire fans are for the prevention of dust accumulation and are not to be used for declassifying areas with dust accumulation.

1.336.712.2437 [email protected] www.sonicaire.com 102022OI/Mobile/C

Congratulations on selecting the most powerful and

advanced SonicAire fan. Our company wants you to

be 100% satisﬁed with your purchase. At SonicAire,

we are focused on providing exceptional customer

service. If for any reason you are unsatisﬁed with your

equipment or have any other questions, we urge you

to give us a call. We have a dedicated staff eager to

assist you with any questions or concerns.

Technical Speciﬁcations

Voltage: 110v / 1 Phase, 60 Hz

Motor: 1 HP TEAO Fan

Weight: 450 lbs / 204.1 kg

Oscillation: 120° Vertical Cleaning Radius

Temp Rating: For use up to 55°C/130°F

Model: Mobile

OWNER’S MANUAL

MOBILE SERIES FANS

Original Instructions

Please read and save these instructions.

Table of Contents

Safety information 2

General Safety 2

Tip-Over Hazards 2

Electrical Hazards 2

Collision Hazards 2

Setting up your fan 3

Unpacking your fan 3

Inspection and startup 4

Placing your fan 7

LCD screen controls 8

Maintaining your fan 9

iDrive 12

Wiring diagrams 16

SonicAire Mobile

Owner’s Manual

Safety information

WARNING: Failure to follow recommended operating and safety procedures may

result in death or serious injury.

We recommend that you manually clean your facility’s overhead area before

turning on the Mobile fan. The dust buildup must be reduced to below the minimum

explosive concentration (MEC) level. Disconnect power from ALL other equipment

during start up to prevent a hazardous condition.

General Safety

• Avoid hazardous situations.

• Always perform a pre-operation inspection of the unit.

• Always perform function tests prior to operation.

• Inspect the workplace for safety concerns.

• Only use the fan unit in the manner intended by the manufacturer.

• Ensure that cords and air hoses are maintained in a manner that minimizes trip

hazards.

Tip-Over Hazards

• Do not raise the fan unless the stand is on a ﬁrm, level surface.

• Do not raise the fan unless all four legs are locked into the down position and each

caster brake has been locked.

• Do not raise the fan unless each 25lb stability steel ballast has been placed and

secured on each leg of the unit.

• Do not move machine while fan is in raised position.

• Do not raise fan in strong or gusty winds.

• Do not place ladders or scaffolds against any part of this machine.

• Do not use machine on moving objects or vehicles of any kind.

Electrical Hazards

• Do not operate this unit near any overhead electrical current.

• In the event that the unit contacts an energized power source or becomes electrically

charged, DO NOT touch the unit.

Collision Hazards

• Before lowering the fan, ensure the area surrounding the unit is free of obstructions

and personnel.

SonicAire Mobile

Owner’s Manual

• Inspect the workplace to avoid overhead obstructions or possible hazards.

• Keep the area surrounding the unit free of objects.

• SonicAire encourages the use of a caution barrier around the Mobile fan.

Setting up your fan

Unpacking your fan

The Mobile fan is shipped on its side as illustrated in Figure 1.1. Please follow these

unpacking instructions to prevent injury or damage to the unit. CAUTION: Use three

people to unpack the unit.

Figure 1.1

Shipping box

1 Remove wall, strapping, and plastic wrap from crate.

2 Fold (2) support legs out until they are perpendicular to the lift and locked in place

with a locking collar. Ensure each leg clicks into place. Engage the caster brakes to

keep the lift from rolling.

3 While one person is stabilizing the base of the lift, have two others remove the fan

from the box, lifting it until it is upright.

4 Ensure that the entire fan assembly is free of the box. Rotate the unit and fold the

remaining two legs until all four legs are resting on the ﬂoor and the unit is in a full

SonicAire Mobile

Owner’s Manual

vertical position.

Figure 1.2

Mobile fan assembly

Once the fan is upright, lock the last (2)

support legs as in Step 2.

5 Remove the handlebar assembly and

control panel from the shipping box.

6 Remove the (4) steel leg ballasts from

the bottom section of the shipping crate.

7 Install the steel ballast on each leg of

the support legs. The (2) ballasts with

post mounts (for handlebar assembly)

should be installed on the two legs on

either side of the valve (Figure 1.2).

8 Insert the handlebars into the posts as

shown in Figure 1.2. Tighten handlebar

set screws (4) to secure.

9 Secure the ballast by tightening each

set screw against the legs (2 each)

(Figure 1.2).

10 Secure the panel to the fan handlebar

by installing the (2) provided 1/4” bolts

and lock nuts.

11 Connect the female circular

connector from the control panel to the male circular connector on the hub of the

fan. Attention: Ensure that the decals on the male and female plugs align

before pushing the plugs together. DO NOT FORCE!

Inspection and startup

I. Perform a pre-operation inspection

1 Be aware of and avoid the following during start up and operation:

• Drop-offs or holes

• Bumps, ﬂoor obstructions, or debris

• Sloped surfaces

• Unstable or slippery surfaces

• Overhead obstructions or high voltage cables

SonicAire Mobile

Owner’s Manual

• Hazardous locations

• Inadequate surface support to withstand all load forces imposed by the

machine

• Wind and weather conditions

2 Ensure that the operator’s manual is complete, legible and available for reference.

3 Ensure that all decals are legible and in place.

4 Visually inspect all machine components.

• Circular connector is secure

• Power cable is clear of obstructions

• Compressed air is secured the control panel

• Electrical cables and pneumatic lines are not trip hazards on the ﬂoor

• Fan guards are intact and secure

II. Start up your fan(s)

Figure 1.3

Mobile fan lift base

1 Lock all four caster wheels to prevent unit from moving (Figure 1.3).

2 Turn the VFD potentiometer to “0” (Figure 1.5).

3 Connect to a non-GFCI 115v/1ph/60Hz outlet.

4 Press F1 on the keypad once. The display should read “F1-FAN OFF OSC ON.” The

fan should start to oscillate and rotate. Press the F1 button three more times to stop

SonicAire Mobile

Owner’s Manual

the fan from oscillating and rotating. The display should read “F1-FAN OFF OSC

OFF.”

MOBILE

Figure 1.4

Mobile control panel

5Press the F1 button twice. The display

should read “F1-FAN ON OSC OFF.” The fan motor

will start slowly and increase to approximately

30% speed (20 Hz). Turn the potentiometer to

“9”; the fan should slowly increase to full speed

(60 Hz). Turn the potentiometer back to “0” to

gradually decrease fan speed to 30%. Note: 30%

is considered minimum speed for the Mobile fan.

6 Press the F1 button two more times to stop

the fan (Figure 1.4). The display should read “F1-

FAN OFF OSC OFF.”

7 Connect 90 psi plant air to the control panel

using the 1/4” quick connect ﬁtting.

8Press and hold the F3 button. The lift should

Figure 1.5

Variable Frequency

Drive

slowly rise. Ensure the power cable is free of obstructions

when lifting the unit. Note: ensure both brake feet are in

contact with the ﬂoor while the lift is in the raised position.

9 Release the F3 button when the fan reaches the

desired height. Note: ensure the area around the fan is free

of obstructions.

10 Press and hold the F3 button again. The fan should

begin to descend. Continue to hold the F3 button until the

fan unit has descended completely.

11 Raise the fan back to maximum height by pressing

and holding the F3 button again.

12 Press the F1 button three times. The display

should read “F1-FAN ON OSC ON.” The fan should slowly rotate and oscillate during

this step.

13 Press the F1 button one more time to stop the fan. Lower the fan as instructed in

step #10.

SonicAire Mobile

Owner’s Manual

Your SonicAire®fan is now ready for operation.

Once the assembly and inspection are

complete, you may disconnect the Mobile

fan from the power and air sources and

move the unit to the desired location for

operation.

Placing your fan

1 Lock all four caster wheels to prevent unit

from moving (Figure 1.3).

2 Ensure all switches are turned to the “OFF”

position.

3 Place Caution barriers or cones as required.

This is necessary if your fan is located in a

high-trafﬁc area.

4 Plug in 115V cord and connect to plant

compressed air hose or portable compressed

air tank.

Note: Ensure that the fan will be able to

rotate a full 360° without hitting any object

in the overhead area. Do not locate near

any humidiﬁer or adiabetic cooler which

produces free moisture which can get on

the fan.

5 Raise fan to desired height for cleaning area.

6 Turn FAN switch to “ON” position or set it to

“AUTO” if running from the control timer (see p.

7 for programming).

7 Turn ROTATE switch to “AUTO” for rotation

and oscillation when the fan is operating.

SonicAire Mobile

Owner’s Manual

LCD screen controls

-MOBILE--MOBILE-

REMAINING TIME00:00hREMAINING TIME00:00h

F1-FAN OFF OSC-OFFF1-FAN OFF OSC-OFF

F2-TIMER OFF 01:30hF2-TIMER OFF 01:30h

F3-LIFT ENABLEDF3-LIFT ENABLED

F3-STOP OSCILLATIONF3-STOP OSCILLATION

The Mobile control panel is equipped

with a keypad and LCD Screen Control

System for programming and operating

your Mobile fan. Use the information in

this section to understand the functions

and features associated with the LCD

Panel Control System.

FUNCTION 1: Turning your fan on and o

Figure 2.1

Turning your Mobile fan ON and

OFF

Pressing the F1 button will cycle through

the on/off settings for Oscillation and Fan

Motor Operation. Press the F1 button

once, as shown in Figure 2.1, to turn on

fan oscillation. Press the F1 button again

to turn off oscillation and turn on fan.

Press the F1 button again to turn both

oscillation and fan on together. Press F1

again to turn off both.

F1 (1x): Fan OFF,Oscillation ON

F1 (2x): Fan ON,Oscillation OFF

F1 (3x): Fan ON,Oscillation ON

F1 (4x): Fan OFF,Oscillation OFF

Figure 2.2

Adjusting the run timer (hour:minute

designation highlighted)

FUNCTION 2: Run timer

Press F2 to cycle through the on/off

settings for the run timer. This function

operates a countdown timer for how

long the fan will operate. To change the

time of operation, press and hold the ESC

button until the hour:minute designation

is highlighted. Press ENTER to highlight

the individual time selection. Use the up/

SonicAire Mobile

Owner’s Manual

down arrows to set the desired run time. When done press ENTER.

Figure 2.3

Raising and lowering the pneumatic

lift

FUNCTION 3: Lift

operation

Press and hold the F3 button to raise the

pneumatic lift and deploy the brakes.

Press and hold the F3 button again to

lower the lift.

Note: The F3 button must be held until the

desired height is achieved. Once returned

to the lowest position, the brakes will

release.

Maintaining your fan

Continuous operation

SonicAire fans are designed so that they can operate continuously. In order for the fan

to create an effective overhead barrier to prevent dust accumulation, the fan MUST be

running during production.

CAUTION: It is the customer’s responsibility to ensure that the fans are operated

frequently enough that a “dust cloud” is not produced by the fan(s). SonicAire fans are

not designed or intended to be used as a “blow down” tool, and should not be used as

such. Dust concentrations must remain below Minimum Explosive Concentration (MEC)

levels.

If the fans will not be operated continuously, they should be operated frequently enough

that when turned on, no visible quantities of dust can be seen in the atmosphere. If dust

is visible when the fan started from a “cold” state, the fan should be operated more

frequently.

Customers should map the facility that the Mobile fan is to be used in, and should identify

strategic points of operation. These points should be identiﬁed on the map, and on the

ﬂoor in the facility. The fan should be moved to all identiﬁed positions on a regular basis

to ensure that each location is regularly cleaned. SonicAire recommends creating a

schedule and documentation to ensure this happens on a regular basis.

SonicAire Mobile

Owner’s Manual

Electrical information

All owner furnished electrical service and components must meet

the requirements of local/national codes. All SonicAire fans must

have individual circuit protection. Failure to use individual circuit

protection will void the equipment warranty.

CAUTION

The SonicAire fan motor is a three-phase 0.7kw/1 hp motor. The motor operates at 1725

rpm at 60 Hz. The indexing gear motor is 110 volt and runs at 1 rpm (at 60Hz). It is

sealed and rated at 40W. Power is transmitted to the fan motor and gear motor through

a 15 amp slip ring mounted in the uniﬁed electrical enclosure (See Wiring Diagrams, p.

16-17).

Maintenance schedule

WARNING: Lock out the fan prior to accessing the fan or opening any electrical or

mechanical enclosures.

SonicAire recommends that you complete the following steps every six months:

• Clean and visually inspect your fan for any abnormal conditions or wear.

• Verify that all fasteners (bolts, nuts, etc.) are tight and tighten as required.

• Inspect the gear motor for oil leakage.

• Inspect the upper cylinder (semi-annual) as follows:

1 Plug in Mobile fan and connect it to air supply.

2 Using the controls, lift the fan assembly approximately 6 in. (150 mm) and

support the fan assembly so that it can’t be lowered.

3 Disconnect the connecting link from the driven disc by removing the

shoulder bolt (Figure 3.2).

4 Using a hoist, lift the fan assembly approximately 6 inches. Note: hoist

should be approved for lifting a minimum of 250 lbs).

5 Disconnect power and air supply from the unit.

6 Slide all lift cylinders down away from the reinforcing collar.

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