SOLYCO R-TG 108p.3 Manuel utilisateur

Installation manual

R-TG 108p.3, R-TG 108n.3, R-TG 108h.3, R-BG 108h.3, R-BG 108n.3, C-TG 144p.2, R-BF 108p.3, R-BF 108n.3, R-BF 120p.2, R-WF 108p.3,

R-WF 108n.3, R-WF 120p.2, R-WF 120p.2-CH, C-WF 144p.2, L-TG 120p.2, R-WF 48p, R-WF 60p

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Installation and assembly instructions

Contents

1. Introduction 3

2. General information 3

2.1 Regulations and standards 3

2.2 Closure clause 4

2.3 Limitation of liability 4

2.4 General hazard warning 4

2.5 General warnings notices 4

2.6 General safety instructions 5

3. Transportation 6

4. Mechanical assembly 7

4.1 Mounting with suitable module clamps 7

4.2 Mounting with screws 7

4.3 Fastening with suitable laminate clamps 8

4.4 Clamping ranges and permissible load capacities 8

5. Electrical installation 17

5.1 Interconnection 17

5.2 Grounding 18

5.3 Check before commissioning 18

6. Maintenance and servicing 19

7. Malfunction and complaint 19

8. Disposal and recycling 19

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Installation and assembly instructions

1. Introduction

Congratulations on the purchase of your high-quality PV module from SOLYCO Solar AG to generate your

own green electricity.

SOLYCO PV modules are highly reliable thanks to the selection of high-quality materials. The quality of the

solar modules is ensured by multiple tests of the products throughout the production process.

Further tests subject the products to long-term stress, and they are continuously optimized using the infor-

mation obtained. If used and treated properly, SOLYCO PV modules will work reliably for decades. As a

result, SOLYCO PV modules generate a reliable yield. We wish you a bountiful harvest. As a result, SOLYCO

PV modules generate a reliable yield. We wish you a good harvest.

Please read these assembly and installation instructions carefully before starting installation, commissio-

ning and maintenance. Failure to observe the assembly and installation instructions may result in personal

injury and/or property damage. Please keep these instructions in a safe place.

The instructions are intended for installers and trained specialist personnel who are experienced in the

assembly, operation, maintenance and dismantling of photovoltaic systems.

Symbols used

Risk of death or death

due to electric shock.

Caution Notes

2. General information

The installation and electrical interconnection of photovoltaic systems must only be carried

out by qualiﬁed personnel who are familiar with these activities through their professional

qualiﬁcations . For the assembly of the other components, the corresponding assembly inst-

ructions of the respective manufacturer must be observed. The manufacturer cannot monitor

either compliance with these instructions or the conditions under which they are carried out.

The installation instructions must be made available to the operator as part of the documentation of the

solar system, and they must be kept by the operator When planning, constructing and operating grid-con-

nected photovoltaic systems, observe the guidelines, laws and regulations of the respective country. For

additional requirements, contact your relevant local authorities and grid operator.

2.1 Regulations and standards

The listed standards and regulations represent only a selection and therefore they are not claimed to be

complete. Before and during installation, please ensure that the locally applicable standards, building

regulations and accident-prevention regulations are observed.

In addition to any possible local regulations, the following rules in particular must be observed:

■T712 VDE 0105 T100 Operation of electrical equipment

■DIN 18382 Electrical cable and wiring systems in buildings

■DIN 18334 Carpentry and timber construction work

■DIN 18338 Rooﬁng and roof waterprooﬁng work

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Installation and assembly instructions

■DIN 18339 Plumbing work

■DIN 18351 Facade work

■DIN 18451 Scaolding Eurocode 1 (DIN EN 1991-1) Load assumptions for load-bearing

structures

■DIN V VDE V 0126-1-1 Automatic activation point for PV systems

■VDE 0298 T4 Rubber-insulated cables

■VDE 0185 Lightning protection DIN EN 61724 Monitoring of the operating behaviour of

photovoltaic systems

■VDI 6012 Bl. 2 Decentralized energy systems in the building

■UVV of the professional associations

2.2 Closure clause

The information contained in this installation and assembly manual may be changed by SOLYCO Solar AG

without prior notice.

SOLYCO Solar AG provides no warranty, either express or implied, for the information contained in these

installation and assembly instructions.

2.3 Limitation of liability

Improper execution of installation can cause damage to property and consequently endanger persons.

SOLYCO Solar AG accepts no responsibility or liability whatsoever for loss, damage or costs resulting from

or in any way connected with faulty installation, improper operation and improper use or maintenance.

The general terms and conditions of business and warranty of SOLYCO Solar AG apply. The warranty con-

ditions can be found at www.solyco.com.

2.4 General hazard warning

Risk of death from electric shock and electric arc

■Modules are always energized when exposed to light.

■The modules can only be fused at the DC switch; in the event of a fault (short circuit, ground

fault), the system continues to run on the DC side.

■Non-extinguishing arcs may occur when disconnecting contacts under load. Do not insert

(electrically conductive) parts into plugs or sockets of the modules.

■Do not install solar modules and cables with wet connectors. Tools and the working

environment should be dry.

■Observe the mounting instructions of the inverter manufacturer.

■Do not use any damaged modules.

■Keep children away from modules, inverters and other live components of the system.

■Carry out all work on pipes with extreme caution. The safety instructions of manufacturers of

other system components must be followed.

2.5 General warnings notices

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Installation and assembly instructions

Risk of damage to product or environment

■Do not remove any part or nameplate axed by the manufacturer.

■Modules must not be disassembled.

■Do not expose modules to artiﬁcially concentrated sunlight.

■Do not apply paint or adhesives to modules or handle them with sharp objects.

■Do not clean modules with cleaners containing solvents, as they may damage the anti-

reﬂective coated glass surface.

■Do not place the modules in locations where easily combustible gases can be generated or

collected.

■Before installing the system, check the static stability of the building and the system to be

erected.

■The modules are only intended for use under temperate climatic conditions (see data sheet).

■Keep children away from the modules during transport and installation.

2.6 General safety instructions

Interim storage, removal from packaging and transport

■The modules are approved for operating temperatures of -40°C to +85°C.

■The maximum recommended installation height for SOLYCO PV modules is 2000m.

■Due to salty sea air, the modules should be installed at least 3km from any body of salt water.

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Installation and assembly instructions

3. Transportation

■Always take the greatest care when handling the modules.

■Always transport the modules in the packaging provided.

■Always transport the modules with two people using both hands.

■Protective gloves and safety shoes should be worn.

■Do not use the junction box or the connection cables as a handle.

■Avoid deﬂection of the modules.

■Do not load, step on or drop modules.

■Do not handle modules with sharp or pointed objects.

■Keep all electrical contacts clean and dry.

■Interim storage only in dry rooms.

You should immediately check the delivered goods and their packaging for transport damage. If you

notice any damage, it is essential to note the damage on the delivery note.

The damage should be described in detail per pallet and supported by photographic documentation. Have

the forwarding agent countersign the notes.

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Installation and assembly instructions

4. Mechanical assembly

General notes on module installation

The modules must be installed without voltage. The modules do not serve as a ﬂexurally rigid connecting

or fastening element.

The SOLYCO PV modules are suitable for roof-mounted and ground-mounted systems. For mounting on

roofs, use materials suitable for the application.

All modules must be secured to the designated locations with at least four clamps or four screws. The

modules can be mounted either vertically or horizontally. Observe the permissible loads of the respective

mounting options in Chapter 4.4.

Due to thermal expansion, a minimum distance of 10mm should be maintained between the modules.

In order to avoid increased loads on modules in the edge zones and corner areas, it may be necessary

to maintain minimum distances from building edges or to provide separate proof. The wind load to be

applied for the project location must be determined from the wind zone map, which takes into account

the location situation in addition to the wind zones.

4.1 Mounting with suitable module clamps

For the positions for ﬁxing the module clamps, refer to Chapter

4.4.

■Use M8 ﬁxing screws.

■The clamps must be at least 7mm on the module frame.

■The clamps should have an insertion length of a minimum of 40mm.

■The module clamps should not come into contact with the front glass and must not deform

the frame.

■Make sure that no shading eects emanate from the module clamps.

■The module frame must not be changed under any circumstances.

■Use at least four clamps to ﬁx the modules to the mounting rails of the support structure

■The torque applied should be based on the mechanical construction standard, according to

the screws used by the customer (M8 = 16 - 20Nm).

■

4.2 Mounting with screws

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Installation and assembly instructions

Four to eight slot-hole mounting holes are provided in the

frame of each module. These are arranged in such a way that

optimum load-bearing capacity and ﬁxing of the modules to

the supporting structure is ensured.

For the longest possible mounting lifetime, we strongly

recommend the use of corrosion-resistant components.

Fasten the modules as shown in the illustration at all four

mounting points with an M8 screw plus a lock washer, was-

her and nut. The torque applied should be between 16 and

20Nm. The torque applied should be between 16 and 20Nm.

4.3 Fastening with suitable laminate clamps

The frameless modules must not be mounted with any

clamps. The laminate clamps should be approved by SOLYCO

Solar AG prior to installation. The use of non-approved lami-

nate clamps will void any product and performance warranty

claims.

For the positions for ﬁxing the module clamps, please refer

to chapter 4.4.

■M8 fastening screws should be used.

■The torque of these screws is to be 16 – 20 Nm.

■The clamps must lie at least 10 mm on the modules.

■The clamps should have an insertion length of a minimum of 150mm.

■Make sure that no shading eects emanate from the module clamps.

To ensure this, note the speciﬁed distance of the cells fromthe edge on the data sheet.

■Use at least four clamps to ﬁx the modules to the mounting rails of the support structure

4.4 Clamping ranges and permissible load capacities

The mounting method with clamps and mounting rails corresponds to the test parameters for certiﬁcation

according to IEC 61215:2016 and IEC 61730:2016.

The centre of the clamp point and clamp edges must be fully installed in the permitted mounting area.

A safety factor of 1.5 is applied to the design load. This results in the pressure and tensile load to be

applied during the mechanical load test (static).

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Installation and assembly instructions

4.4.1 Fitting to inner mounting holes

Overview Description

The modules are fastened to the inner mounting

holes on the module carrier. The support rail runs

parallel to the short sides.

Module type Max. pressure

load

Max. suction load Mounting posi-

tion

R-TG 108n.3 5400Pa 2400Pa Inner

mounting holes

R-TG 108p.3 5400Pa 2400Pa „

R-TG 108h.3 5400Pa 2400Pa „

R-BG 108n.3 5400Pa 2400Pa „

R-BG 108h.3 5400Pa 2400Pa „

R-WF 108n.3 5400Pa 2400Pa „

R-WF 108p.3 5400Pa 2400Pa „

R-WF 120p.2 5400Pa 2400Pa „

R-BF 108p.3 5400Pa 2400Pa „

R-BF 108n.3 5400Pa 2400Pa „

R-BF 120p.2 5400Pa 2400Pa „

R-WF 60p 5400Pa 2400Pa „

R-WF 48p 5400Pa 2400Pa „

R-WF 120p.2 CH 5400Pa 2400Pa „

C-TG 144p.2 2400Pa 2400Pa „

R-WF 144p.2 2400Pa 2400Pa „

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Installation and assembly instructions

4.4.2 Bolting to external mounting holes

Overview Description

The modules are attached to the module rail at

the speciﬁed mounting positions on the long side

by means of module clamps. The support rail runs

parallel to the short sides.

Module type Max. pressure

load

Max. suction load Mounting posi-

tion

R-TG 108n.3 2400Pa 2400Pa Outer

mounting holes

R-TG 108h.3 2400Pa 2400Pa „

R-TG 108p.3 2400Pa 2400Pa „

R-BG 108h.3 2400Pa 2400Pa „

R-BG 108n.3 2400Pa 2400Pa „

R-WF 108n.3 2400Pa 2400Pa „

R-WF 108p.3 2400Pa 2400Pa „

R-WF 120p.2 2400Pa 2400Pa „

R-BF 108n.3 2400Pa 2400Pa „

R-BF 108p.3 2400Pa 2400Pa „

R-BF 120p.2 2400Pa 2400Pa „

R-WF 60p 2400Pa 2400Pa „

R-WF 48p 2400Pa 2400Pa „

R-WF 120p.2 CH 2400Pa 2400Pa „

C-TG 144p.2 2400Pa 2400Pa „

C-WF 144p.2 3600Pa 3600Pa „

Ce manuel convient aux modèles suivants

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