Sollega FastRack 510 Manuel utilisateur

FastRack 510TM Installation Manual

Fas tRack 510 Ins tallation Manual 5, 6 and 10°

!"#$%&&'(')%

!"##$%&'()*+'

*+,-./-00"1234-5%%%% 6 % 7773/-00"1234-5%

FastRack 510TM Installation Manual

,&-#$'./'0")1$)1'

Introduction

..............................................................................................................................................

Product Profile

.........................................................................................................................................

Installation Process

.................................................................................................................................

Lifting Racking to The Roof And Staging ............................................................................................

Positioning FR10 – First Two Rows ...................................................................................................

Tools Requirements.............................................................................................................................

Installation of First Row of Modules...................................................................................................

Mechanical Anchor Installation ..........................................................................................................

Current Fault Path to Ground..............................................................................................................

Slip Sheets Installation........................................................................................................................

Slide On Bonding Jumper( FR-SBJ) Installation .................................................................................

Row to Row Bonding Requirements ...................................................................................................

Optimizer Mounting Detail – Rock-it Clip...........................................................................................

Wire Management .............................................................................................................................

Ballast Requirements........................................................................................................................

Disclaimer Of Liability

............................................................................................................................

Load Ratings and Configurations

.........................................................................................................

Important Installation Details (continued)

...........................................................................................

Mechanical Anchors - Styles and Cross Section Details

.....................................................................

List of UL2703 Approved Modules

.................................................................................................

19-25

UL3741 Installation Addendum

.....................................................................................................

26-34

Sollega FastRack 510 25-Year Warranty ........................................................................................... 35

FastRack 510TM Installation Manual

Introduction

Our mission is to provide innovative Solar PV Racking solutions that are intuitive, durable

and cost effective. Our goal is to enable the installation of solar PV on every suitable flat roof/ground mount

in the world.

Sollega simplifies and accelerates the adoption of solar energy technologies by reducing the mounting and

installation costs associated with solar arrays. Our FR510 solar mounting system reduces installation

time and overall project costs associated with the installation of solar PV.

As the solar industry expands at a quicker rate, speed of deployment is key to meeting

demand. We see installation and labor as the logical next steps to reducing the cost of PV. Our one-

piece injection molded FR510 arrives to the job site ready to install requiring no assembly. Our systems

are efficient to ship, stage and install.

Product Profile

Sollega designs, tests, and manufactures solar mounting solutions. We injection mold our

racking in Baldwin Park, California. The FastRack (FR510) is a patented, one-piece, injection molded solar

racking system designed for both commercial low-pitch roofs and ballasted ground mount installations. It

is injection molded utilizing Glass-filled Nylon for strength and durability (25 year warranty) in a lightweight

part (4.6 lbs). It is also designed for simple assembly and disassembly at the end of its useful life and is

100% recyclable.

Sollega FR510 is compatible with most common solar panels currently on the market. Our universal

design enables the installation of 60, 72, 96, 128, and 144 cell modules in landscape orientation. All

attachments are top mount with one size wrench (1/2”), enabling easy access.

Headquartered in beautiful San Francisco, we welcome you to let us know how we can best serve your

needs and look forward to providing you the highest quality, lowest cost solar racking solutions

available.

Sincerely,

Elie Rothschild, CEO

SollegaInc.

info@sollega.com | www.sollega. com

FastRack 510TM Installation Manual

Installation Process

The Sollega FastRack 510 Ballasted / Anchored hybrid racking solution is a “Build As You Go” system.

FR510 ships with four bolts installed in specific locations on the bucket providing 5dg, 6dg or 10dg tilt.

FR510 is intended to be installed on flat roof and ballasted ground mount.

Note:

The 6dg does not have E-W spacing tab on the bucket and you will need to space them 1/4" apart. Do

not remove preinstalled bolts unless you are changing the tilt/IR spacing on-site. See spec sheet for bolt

locations.

Lifting and Staging FR510

Start installation on the far end of the roof opposite the roof loading (crane, all grade, forklift) location. Pallets

are 50”x32”x91”H consisting of two stacks of (45) FR510s and weights (470#). When lifting to the roof ensure

the pallets are strapped to the lift. Roof can be staged in single pallet (20-25 kW increments) as per the

engineered layout.

Note: Lay the pallets down on the roof to avoid damage from wind. Don’t unpack until ready to install

Note: FR510 rack mounting system is to be installed over a fire-resistant roof covering rated for the application.

Positioning FR510 – First Two Rows

Mark required fire access pathway setback from roof edge as specified in provided plan set with chalk line or

string on the far end of the roof from the roof loading location. The key here is to build out the array (racking,

modules, ballast block and mechanical anchors) as you go, keeping the roof open for easy access to the array

and minimizing trip obstacles and enabling a quicker installation. If array is facing south the first two rows of

FR510’s will be positioned in E-W direction. Note: you can build the system from the front to back or back to

front depending on roof loading location. You can also build the system in columns which would be N-S. It

is critical to properly align this first row or column as subsequent rows or columns are aligned by spacing of

the module against the reference tabs on the FR510.

Inside!Edge!of!Roof!Parapet!

Figure 1

Note:

FR510’s located at the ends of rows are pushed underneath the modules. The

module can cantilever past the FR510 based on the clamping zone requirements as per

the module manufacturer.

!"##$%&'()*+'

*+,-./-00"1234-5% % 6% 7773/-00"123%4-5%

FastRack 510TM Installation Manual

Installation of First Row of Modules

When installing the first two rows of buckets and first row of modules, it is helpful to put one ballast block

in the FR510’s to keep the racking from moving around. Slide the FR510 so the reference tab is up against

the module. See below.

Once the FR510’s are positioned (diagram 1) it is now time to install the hardware that holds the modules

to the FR510. Locate the aluminum pull clamp (FR-PC) and aluminum end clamp (FR-EC)

Note: End clamps vary in

size and must match the height of the module frame.

They are available in size

from 1.18”(30mm) – 1.97”(50mm). Install the pull clamp over the pre-installed bolts in the FR510, push

the FR-PC out towards the edge of the FR510 completely. Next install the FR-EC over the bolt on top of the

FR-PC. Next loosely install a serrated flange nut (FR-N) on the bolt. With the hardware in place, the modules

can be installed, aligned, and fastened down and tightened. The reference tabs on the FR510 ensure the

proper placement of the module on the FR510. There is a reference spacer on the short rail of the module

for proper alignment and E-W spacing. Once the modules are aligned, pull the FR-PC back to ensure it is

flush up against the lip of the flange on the bottom of the module. The FR-PC and FR-EC are indexed and

when tightened form a locked together union.

Note: All serrated flange nuts should be threaded on by hand to avoid galling or seizing of the stainless

fasteners, Sollega applies a coating to help alleviate galling.

Note

Do not use an impact driver for installation as this can cause galling and over tightening

We recommend using a calibrated torque wrench or hand wrench to avoid over tightening.

1. Pull FR-PC flush with bottom flange

2. Install FR-EC & FR-N on Bolt

3. Torque FR-N to 5 ft.lbs

Figure 2

!"##$%&'()*+'

*+,-./-00"1234-5% % 6% 7773/-00"123%4-5%

Tools Requirements

Required Tools: ½”Socket Driver, Torque Wrench, Cordless Drill (slow speed) with clutch setting.

Required Torque Module Attachment: All connections require 5 ft-lb of torque.

Note: Visually Confirm teeth on serrated flange nut (FR-N) have bit into the top of the

aluminum end clamp (FR-EC) when tightened to 5 lbs/ft.

Note: Do not use impact drivers

Step 1

Step 2

Step 3

FastRack 510TM Installation Manual

Once the first row is positioned and all fasteners are tightened install the ballast as per Sollega provided

ballast schedule. This locks the first row of modules down and enables proper placement of the second row

of modules. Repeat process until the array is complete.

Note: All FR510’s must have at least one ballast block or mechanical anchor attachment installed.

Figure 3- FR510

North

Row

If mechanical anchors are required, note placement in array and install Sollega supplied anchor assembly

consisting of (3x Aluminum L feet/w T-bolt, 8’ Aluminum Rail, 2x Carriage bolt (FR-CB), 2x Square Washer

(FR-SQW), 2x ¾”Washers (FR-W2), 1x 3/8” Nylon Lock Nut (FR-NLN), 1x mechanical anchor (FR-MA).

Install all connections loose and leave anchor attachment to the roof and flashing to the roof until the array

position is confirmed accurate. Install anchor screws (not supplied by Sollega) into the anchor plate as per

specified in the project engineering packet. Anchor screws are deck dependent (wood, concrete, metal) and

vary in length to accommodate varying thickness of insulation. The mechanical anchor is installed in between

two adjoining FR510 as depicted below. See detail page.

Figure 4- Mechanical

Anchor

Assembly

!"##$%&'()*+'

*+,-./-00"1234-5%% % 6% 7773/-00"123%4-5%

Mechanical Anchor Installation

FastRack 510TM Installation Manual

!"##$%&'()*+'

*+,-./-00"1234-5%%%6% 7773/-00"123%4-5%

Fault Current Path to Ground

FastRack 510TM Installation Manual

Slip!Sheets!Installation

If slip sheets are required, center them under the FR510 during installation. Check with the roofing

manufacturer to determine if they are required and if they need to be attached or installed loose. Sollega

can provide slip sheets cut to size of the specific roofing material. Request a quote.

Slide On Bonding Jumper (FR-SBJ) Installation

Sollega’s latest racking innovation, the FR-SBJ (Patented) one piece slide-on bonding jumper provides

module to module bonding. The easy to install, one piece spring stainless steel part installs without the

need of tools. Simply position it between two adjoining modules and slide the end clips onto the adjoining

module flanges. The part is designed to work in conjunction with the FR510 ballasted racking system but

can be used as a standalone solution.

Note* if module is removed install replacement module w/FR-SBJ

or install FR-SGB4 ground lug on both adjoining modules and run bar copper to ensure bonding continuity

Figure 6 -Slide on Bonding Jumper (FR-SBJ) Installation

!"##$%&'()*+'

*+,-./-00"1234-5% % 6% 7773/-00"1234-5%

Figure 5 – Slip Sheet

1’-3’’

1’-8’’

1’-6’’

1’-5’’

1’-8’’

1’-3’’

1’-5’’

1’-6’’

FastRack 510TM Installation Manual

Row to Row Bonding Requirements

Attach supplied FR-SGB-4 Ilsco Grounding lug to the module flange of the last module in the row. Install

one FR-SGB-4 lug per row and install bare copper (typically #6 or #8) as per single line diagram and connect

to ground. Install as per manufacturers guidelines.

Figure 7- FR

SGB

4 Grounding Lug

Optimizer Mounting Detail – Rock-it Clip

!"##$%&'()*+'

*+,-./-00"1234-5%%%% 6% 7773/-00"1234-5%

FastRack 510TM Installation Manual

Wire Management

Sollega provides the FR-W-CLP (UV rated Nylon wire clip with zip tie). This is designed to be installed on the

module flange and overhang of the FR510 for N-S wire management. No wires should be exposed to UV.

Figure 8-Nylon Wire Management Zip-tie Clips (FR-W-CLP)

!"##$%&'()*+'

*+,-./-00"1234-5% % % % 6% 7773/-00"1234-5%

Autres manuels pour FastRack 510

Table des matières

Manuels Onduleur populaires d'autres marques

Fourgroup

Fourgroup Easy Manuel utilisateur

Velleman

Velleman PI300M Manuel utilisateur

Sungrow

Sungrow SG350HX-US Manuel utilisateur

WilTec

WilTec 61897 Manuel utilisateur

SMA

SMA SUNNY BOY STORAGE 2.5 Manuel utilisateur

Simplicity

Simplicity LANDLORD 316 Manuel utilisateur

Santak

Santak SMAX 3000 Manuel utilisateur

ATON

ATON RA.Store-3 Manuel utilisateur

ZIEHL-ABEGG

ZIEHL-ABEGG FXET4AMQ Manuel utilisateur

Tektronix

Tektronix CFG250 Manuel utilisateur

Champion

Champion 200989 Manuel utilisateur

Vanner

Vanner 20-500 Series Manuel utilisateur

GE GEP Manuel utilisateur

Astrel Group

Astrel Group Power Reducer Guide rapide

MULTIQUIP

MULTIQUIP GDP-5H Mode d’emploi

GoWISE

GoWISE PS1007 Manuel utilisateur

Promate

Promate PM13500D ES Manuel utilisateur

Mastervolt

Mastervolt WHISPER 3.5M3000 RPM Manuel utilisateur