Solartech PD600 Manuel utilisateur
Solar DC Pumping Controller
PD600 Operation Manual
Solartech
Infinite Solar Energy
Shenzhen Solartech Renewable Energy Co., Ltd.
2014
Preface
Thank you very much for using the PD series of solar DC pumping controller
produced by Shenzhen Solartech Renewable Energy Co., Ltd.
To ensure safety of user and equipment, taking full advantage of product
performance, please read this manual carefully before installation and usage.
In order to facilitate the routine inspection and maintenance of the controller, and
know the countermeasure of troubleshooting and reason of abnormity, please keep
the manual properly.
If questions arise during usage or additional support and special request are needed,
please contact our distribution agent or contact our technical support directly.
Content in this manual may change without prior notice.
Table of Contents
Safety Instruction.........................................................................................................................I
Chapter 1 Products Introduction..................................................................................................1
1.1 Introduction of Solar Pumping System................................................................................1
1.2 Product Features ..................................................................................................................2
1.3 Controller Specifications.....................................................................................................2
Chapter 2 Installation and Wiring................................................................................................4
2.1 Purchase Inspection.............................................................................................................4
2.2 Dimension and Weight.........................................................................................................4
2.3 Wiring Diagram ...................................................................................................................5
2.4 Earthing Instruction.............................................................................................................8
Chapter 3 Operation Control........................................................................................................9
3.1 Panel Layout and Instruction...............................................................................................9
3.2 Panel Operation .................................................................................................................10
3.3 Function Parameter Description........................................................................................12
3.4 Initial SettingsBefore First Operation................................................................................14
Chapter 4 Fault Diagnosis..........................................................................................................15
4.1 Fault Codes Description and Countermeasure ..................................................................15
4.2 Other Codes Description....................................................................................................16
4.3 Fault Inquiry and Resetting ...............................................................................................16
4.4 Other Faults and Inspection...............................................................................................17
Chapter 5 Service and Maintenance...........................................................................................18
5.1 Routine Inspection and Maintenance.................................................................................18
5.2 Inspection and Replacement of the Damageable Part .......................................................19
5.3 Storage and Warranty.......................................................................................................199
PD series of solar DC pumping controller operation manual Safety Instruction
I
Safety Instruction
Safe operation is only achieved by correctly transport, install, operate and maintain
the product. Before proceeding, please read through the following notices. There are
three types of safewarning:
Danger: Misuse may cause fire, serious injure to human or even death.
Warning: Misuse may damage equipment or cause light to medium damage to
human.
Note: Useful information.
Purchase Inspection
Warning
1. Do not install the controller
if it is damaged or with missing parts. Otherwise
may cause accidents.
Installation
Warning
1. To ensure a good convective cooling effect, the controller
must be installed
vertically with at least 10 cm space left at the top and bottom.
2. Recommended for indoor installation where has ventilation equipment. Do
not install it in direct sunlight.
3. Do not let the drilling dust fall into the controller cooling fin or fan during
installation to ensure good heat dissipation.
Connection
Danger
PD series of solar DC pumping controller operation manual Safety Instruction
II
1.
Wiring must be performed by qualified electric professionals, or else may
cause electric shock or fire.
2. Please confirm input power has already been cut off before wiring and
connection, or else may cause electric shock or fire.
3. Earth terminal must be reliably grounded, or else controller enclosure may be
electrified.
4. Theselection of solar array, motorand controller
shall be reasonable, or else
the controller may be damaged.
Warning
1. Please use fasten terminal with specified torque, or else may cause fire.
2. Do not connect capacitor or phase-
advanced LC/RC noise filter with
controller output.
Running
Danger
1. Make sure all the wiring and connection are correct before powering on, or
else may damage combiner box or cause fire.
2. While powered on, please do not change wiring and connection, or else may
cause electric shock.
Warning
1. Before the first operation, please adjust the function parameters according to
the steps indicated in manual. Do not change the function parameters of the
controller freely, or else it may cause damage to the equipment.
2. The temperature of radiator i
s high during running, and it should not be
touched for a long time, or else it may cause burn.
3. In case of altitude over 2000m, the controller should be derated for use, i.e.
the output current will be derated by 10% for every 1500m increase in height.
Others
PD series of solar DC pumping controller operation manual Safety Instruction
III
Danger
1. Maintenance and inspection must be performed by a qualified electrician.
2. Do not dismantle the controller during operation. The controller must be
powered off at least 5 minutes before conducting maintenance and inspection,
and thi
s is to avoid the residual voltage of electrolytic capacitor in major loop
causing personal injuries.
3. It is absolutely forbidden to reconstruct the controller by oneself, as this can
cause personal injury or equipment damage.
4. The controller shoul
d be treated as industrial waste when being abandoned.
During incineration, the electrolytic capacitor is possible to explode and some
parts may produce toxic and harmful gas.
PD series of solar DC pumping controller operation manual Products Introduction
1
Chapter 1 Products Introduction
1.1 Introduction of Solar Pumping System
Solar pumping systems produced by Shenzhen Solartech Renewable Energy Co., Ltd
can be applied to living water supply, agricultural irrigation, forestry irrigation, desert
control, pasture animal husbandry, island water supply, and wastewater treatment, and
so on. In recent years, with the promotion of the utilization of new energy resources,
solar pumping systems are more and more applied in civil engineering, city squares,
green parks, tourist destinations, resorts and hotels, as well as fountain landscape in
residential areas.
The system consists of a solar array, a DC pump and a solar DC pumping controller
(see figure 1-1). Based on the design philosophy that it is better to store water than
electricity, there is no energy storing device such as storage battery in the system.
Fig.1-1 Solar Pumping System
The solar array includes many solar panels connected in series and in parallel, it
absorbs sunlight radiation and converts it into electrical energy, providing energy
source for the whole system. The solar DC pumping controller controls and adjusts
the system operation and converts the DC produced by the solar array into AC in
order to drive the pump, it adjusts the output frequency in real-time according to the
solar radiation to implement the maximum power point tracking (MPPT). The pump,
Solar Array Solar DC Pumping Controller DC Pump
PD series of solar DC pumping controller operation manual Products Introduction
2
driven by brushless DC motor, can draw water from deep wells or river, lake to fill
into the storage tank or reservoir, or directly connect to irrigation system, fountain
system, etc.
1.2 Product Features
Based on years of development and experiment, our self-developed PD solar DC
pumping controller (figure 1-2) has the following features:
High efficient brushless DC motor requires less solar array. Rich social benefits.
Optional centrifugal pump for big flow and helical rotor pump for high lift.
High efficient semiconductor device used in main circuit. High reliability. Up to
98% conversion efficiency of controller.
Independent intellectual property of dynamic VI maximum power point tracking
(MPPT) algorithm. Fast response and good stability. 99% MPPT efficiency.
Full automatic operation. Complete protection functions. Integrated with water
level monitor to prevent overflow and dry running.
Full aluminum alloy case. IP52 protection grade. Ambient temperature:
-20~+60℃.
Fig. 1-2 PD series Solar DC Pumping Controller
1.3 Controller Specifications
Nameplate and type description
The product’s nameplate is located under lower right of the controller, which contains
the important information such as product series, voltage, power grade, software
Table des matières
