SMITH & LOVELESS Sonic Start Streamline Instructions d'installation

SONIC START®STREAMLINETM FOR PISTA®

RETROFIT KIT - 1 PUMP

Reorder #H67A253

Installation & Operation

Instructions

Smith & Loveless Inc.

Thank you for purchasing the Smith & Loveless, Inc. patent-pending

SONIC START®STREAMLINETM for PISTA®Retrot Kit, S&L Part

No. H67A253. This Kit has all of the parts required to convert your Top

Mounted PISTA® Turbo Grit Pump from electrode to the SONIC START®

STREAMLINETM Vacuum Priming System.

Part #: 67P2

PN: H67A253

As you read this manual, please take extra notice of the bodily injury warnings

called out with the internationally known symbol seen here. We have inserted

these warnings to help ensure operator safety. Following the bodily injury

warning, one of the following three words will appear:

DANGER: Indicates an imminently hazardous situation which, if not avoid-

ed, will result in death or serious injury. These signs appear with a red back-

ground and white letters.

WARNING: Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury. These signs appear with an orange

background and black letters.

CAUTION: Indicates a potentially hazardous situation which if not avoided

may result in minor or moderate injury. These signs appear with a yellow

background and black letters

OPERATOR SAFETY

TABLE OF CONTENTS

Topic Page

Operator Safety 2

Parts Included In Kit 3

Tools Required 4

Installation Steps 5

Operating Guide 27

Troubleshooting Guide 29

Recommended Replacement Parts 31

Warranty 31

Keep these instructions with your equipment Operation & Maintenance Manual

once this kit is installed. This document also serves as the operation instructions

for the SONIC START® Probe.

Item Quantity P/N Description

1 1 4L628F SONIC START®Prime Sensor Probe

1A 1 SONIC START®Fitting Ring

1B 1 SONIC START®Magnet Testing Unit

1C 1 SONIC START®Electrical Fitting

1D 1 SONIC START®Screw

1E 1 SONIC START® Square Gasket

2 1 4L264S SONIC START® Operating Module

3 1 87B728A Dome & Solenoid Valve Assembly

4 2 6L200DH Stainless Steel Studs

5 2 6L65F Washers

6 2 6L30K Nuts

7 1 1L546D Elbow Tubing Connector

8 2 1L460D Male Tubing Connector

9 15 ft. 1L142BC Tubing

10 6 5L150A Cable Ties

11 1 67P2 Installation Instructions (This Document), not shown

PARTS INCLUDED IN KIT

Please make sure your kit

contains all of the parts and

quantities noted in the Item

and Description section

below, and assure that none

of the parts are damaged

before starting to install this

kit. Report any damaged or

missing parts to the Smith &

LovelessPartsDepartmentat

(800) 922-9048.

Your kit contains the following parts:

61E

TOOLS REQUIRED

The following list of tools is required to com-

plete this installation:

• Phillips Screwdriver

• Standard Screwdriver

• Adjustable Wrench or Set of Open End

Wrenches

• Socket Wrench and Extension, 3/8” drive

• ½” Socket

• 3/4” socket

• Wire, 14 gauge, red, green and white

• Wire cutters

• Wire strippers

• Wire crimpers

• Wire nuts

• 1/2” Conduit ttings

• 1/2” Flexible or rigid conduit

• 1/2” Conduit Body

• Control Panel Schematic

• Teontape

• Plumbers’ Grease, Petroleum Jelly or

non pumice hand soap

• Drill and Tap Kit (S&L part number

H87A390A) or Tools to Tap a ½”

NPT Hole

• Drill – ½” drive

• 3/4” Drill Bit or Knockout (to put a

3/4” hole in the control panel)

• #20 Drill Bit

• Hammer

• Punch

• Torque Wrench

• Knife

CAUTION: Use proper personal safety equipment when installing this kit. Eye

protection, non-skid safety shoes, hard-hat, hearing protection and gloves must be

used for the appropriate condition. Failure to do so could result in bodily injury.

This kit is designed for use on Top Mounted

PISTA®Turbo Grit Pumps that do not require

explosion proof components. If explosion

proof components are required, use kit

PN: H67A254. For a heated and insulated

cover down to -300F for the dome and solenoid

valve assembly, order the STREAMLINE™

Jacket kit PN: H67A262.

Before starting, check the existing vacuum

dome assembly on the Top Mounted PISTA®

Turbo Grit Pump. Does the dome have one

or two holes in the top of the plastic dome?

If it has one hole, you have everything you

need. If the dome has two holes, then you will

also need to order one (1) PN: 11L47D Quad

Ring and one (1) PN: 87A225 Retrot Adapter

Ring before installing this kit. Parts can be

ordered from the Smith & Loveless, Inc. Parts

Department at (800) 922-9048.

INSTALLATION NOTE: Additional ttings

and exible or rigid conduit are required to

complete the installation of this kit. The SONIC

START® Probe and Solenoid Valve come with

½” conduit threaded ttings. Enough conduit

of the desired type (rigid or exible) will be

required to run from the SONIC START® Probe

to the panel with the electrode relay and from

the solenoid valve that will be mounted on top

of the vacuum dome to the vacuum priming

panel where the vacuum pumps are located.

All Wiring and conduit must meet the National

Electric Code requirement for classication,

division, and/or zone where applicable.

BEFORE YOU START

Step 3.

Look at your PISTA® Turbo Grit Pump. Decide

which side of the motor adapter the SONIC

START®Probe (Item 1) must be installed.

See Diagram 1 for orientation of the hole to be

tapped for the SONIC START®Probe (Item 1).

The SONIC START®Probe (Item 1) will stick

approximately 4-¼” out from the side of the

motor adapter.

TECHTIP: Check all equipment

for the 4-¼” clearance. It may

be necessary to rotate the

motoradaptertocreateenough

clearance for the SONIC

START®Probe (Item 1) to be located between

the motor adapter and other piece of equipment.

INSTALLATION STEPS

Diagram 1

Dome Housing Stud

Dome Housing Mount-

ing Flange

VIEWS CHANGE PER DIFFERENT STYLES OF MOTORADAPTERS

Smith & Loveless, Inc. has a patent-pending on the

SONIC START® Prime Sensing System.

DANGER: Disconnect and lock out power before servicing the equipment. Failure to

do so could result in electrical shock, serious bodily injury or death.

Step 2.

Disconnect the electrode grounding wire from

the existing electrode dome assembly. The

grounding wire is no longer used and can be

removed. Remove the dome assembly from

the motor adapter, Photo 1. Now continue to

Step 3 for Drilling & Tapping the motor adapter.

If you already have the SONIC START® Probe

installed you do need to make sure you have

the current version of the SONIC START®

Probe. Look at the part number on the label of

theSONIC START®. If it is PN: 4L628A, remove

the existing SONIC START® Probe and skip to

Step 9. If it is PN: 4L628F, which is the current

version of the SONIC START® Probe, then skip

to Step 11.

Step 1.

Turn off and lockout power to the unit.

Photo 1

Dome

Grounding Wire Connector

Motor

Adapter

6Photo 3

Photo 2

Diagram 2

Dome Housing Stud

Dome Housing Mount-

ing Flange

VIEWS CHANGE PER DIFFERENT STYLES OF MOTORADAPTERS

Smith & Loveless, Inc. has a patent-pending on the

SONIC START® Prime Sensing System.

Step 6.

Thread the hole with the ½” NPT tap as in

Photo 3.

NOTE: Do not tap the threads too deep,

otherwise it will not seal and will create

a vacuum leak.

Step 4.

Mark the location for the SONIC START®

Probe (Item 1) on the motor adapter. See

Diagram 2 for the correct location of the

SONIC START®Probe (Item 1) . Use a

hammer and punch to make a mark at the

proper location.

Step 5.

Drill a pilot hole at the punch mark with the

3/16” drill bit (see Photo 2). Make sure the

hole is as straight as possible to make it

easier when tapping. Then drill the hole out

with the ½” drill bit, and then nish drilling

the hole with the 45/64” drill bit.

Step 8.

If the shoulder of the SONIC START®Probe

(Item 1) is more than ¼” from the motor

adapter, then the threads need to be tapped

deeper.

Remove the SONIC START®Probe

(Item 1) and insert the tap back in the hole

(Photo 6). One revolution of the tap should

make the tapped hole approximately 1/16”

deeper.

EXAMPLE: If the SONIC START®Probe

(Item 1) was 3/8” from the motor adapter,

you would want to make (2) two additional

rotations with the tap so that it will end up ¼”

or less from the motor adapter. Photo 6

Step 7.

Thread the SONIC START®Probe (Item 1)

into the tapped hole to test the depth of the

tapped hole. The shoulder of the SONIC

START®Probe (Item 1) must be ¼” or less

fromthemotoradaptertohaveproperthread

engagement, see Photo 5.

Space between lines (shoulder of SONIC START®

Probe (Item 1) & motor adapter must be 1/4”

or less.

Photo 5

Photo 4

Step 6 (Continued).

Turn the tap with an adjustable wrench or a

12 point 15 mm socket and socket wrench

and keep track of how many revolutions you

make with the tap. Keep the tap straight as

you are turning it. Once the end of the tap is

throughthewallofthemotoradapterandyou

havemadeatleast5 revolutions,removethe

tapfrom themotor adapter.Yourtappedhole

will look like Photo 4.

Photo 9A

SONIC START®Fitting Ring Item 1A

Photo 9

SONIC START®Fitting Ring Item 1A

Photo 9B

If additional tapping is required, retap the hole

and reinsert the SONIC START®Probe (Item

1). Check the depth and tap the hole deeper,

if necessary, to get the shoulder of the SONIC

START®Probe (Item 1) to be ¼” or less from

the motor adapter (Photo 7).

Remove the SONIC START®Probe

(Item 1). (Photo 8)

Photo 8

Photo 7

Space between lines (shoulder of

SONIC START®Probe (Item 1) &

motor adapter must be 1/4” or less.

Step 9.

Put Teon®tape on the SONIC START®Probe

(Item 1) threads. Make sure the Teon®tape

coversthethreadsasshowninPhoto9.Thread

the SONIC START®Probe (Item 1) into the

tapped hole.

Place the SONIC START®Fitting Ring (Item

1A) onto the end of the SONIC START®Probe

(Item 1) as seen in Photos 9A & 9B. There is

only one way it can be installed, with the more

square side closest to the prongs. Additionally,

it is cut on the inside to match the end of the

SONIC START®Probe (Item 1), which has two

90 degree corners and two rounded corners.

Make sure it ts snuggly against the SONIC

START®Probe (Item 1), as shown in

Photo 9B.

TECH TIP: Thread the Teon®

tape CCW (counterclockwise) to

thetop of thethread. Do notwrap

more than two layers of Teon®

tape on the threads.

Step 10.

Tighten the SONIC START®Probe

(Item1)(Photo10)sothatthetwosensing

probes run vertically inside the dome port

of the motor adapter, (see Photo 11).

Step 11.

If you already had the SONIC START®

Probe (Item 1) installed, reuse the

existing SONIC START®Probe’s (Item

1) electrical tting (Item 1C) and wiring,

and connect it to the SONIC START®

Probe’s (Item 1) and Skip to Step 41.

If you have an electrode dome, remove

the cord grip and grommet portion of

the SONIC START® Probe’s electrical

tting (Item 1C). See Photo 12.

Step 12.

Install a conduit tting (not included in

this kit) to the ½” conduit threads on

the SONIC START® Probe’s electrical

tting (Item 1C). See Photo 13. Photo 11

Make sure the

sensing probes

run vertically

inside the

dome.

Photo 10

Photo 13

Photo 12

1C Conduit Fitting

1A 1

Grommet & O-Ring

Cord Grip

Step 13.

Open up the SONIC START® Probe’s

electrical tting (Item 1C) by prying the plug

out from the body. See Photo 14. A small

screw driver can be used to pry out the plug.

Step 14.

The SONIC START®Probe’s electrical tting

can now be wired. See Photo 15. Take one

end of new electrical wire (not supplied

with this kit) and connect one Power wire

to Pin 1, a second Power wire to Pin 2 and

the Ground wire to the Ground Pin on the plug

of the SONIC START®electrical connector

(Item 1C), see Photo 16.

Photo 14

Photo 16

Plug

Photo 15

Plug

Ground Wire

Wire 1 Wire 2

Plug

Ground Pin

Pin 1 Pin 2

Pin Not Used

Plug

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