Smipack FP6000CS Manuel utilisateur

Use and maintenance manual FP6000CS - FP8000CS

USE AND MAINTENANCE MANUAL

Automatic L-Sealer

FP6000CS - FP8000CS

MANUAL CODE:

CREATION DATE:

RELEASE:

RELEASE DATE:

DM210300

28.09.2007

1.0

12.11.2008

FOREWORD

In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide

circle of Clients and hopes that the use of this machine completely satisfies you.

This manual can be used for model FP6000CS and FP8000CS was prepared with the aim

to allow you to operate on the various components, explain the various operations for

maintenance and operation.

Where not expressly indicated by the ,instructions refer to all the above mentioned

models..

In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we

urge you to scrupulously observe the instructions contained in this manual.

SMIPACK S.p.A. is absolutely not responsible for any direct or not direct consequence due to

proper or not proper use of this issuing or of the system software and has got right to make

technical modification on his system and on his manual without advising the users.

SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.

+39.0345.40400 - Fax +39.0345.40409

PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE

MACHINE.

THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST

ALWAYS TAKE WITH THE SAME UP TO ITS DISMANTLING.

Dichiarazione di conformità CE

EC Declaration of conformity

Il fabbricante SMIPACK S.p.A., con insediamentiproduttivi in Via Tasso, 75 S.Pellegrino Terme

(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.

The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via

Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30

dichiara che la macchina

declares that the machine

è conforme alle direttive comunitarie

complies with EC Directives

tipo: confezionatrice angolare automatica

type: automatic L-Sealer

serie: FP6000CS - FP8000CS

series:

modello:

model:

matricola n.:

serial nr.

anno di costruzione: 2008

year of construction:

98/37/CE

Concernente il riavvicinamento delle legislazioni degli Stati

membri relative alle macchine

On the approximation of the laws of the Member States relating to

machinery

89/336/CEE

92/31/CEE

Compatibilità elettromagnetica

Electromagnetic compatibility

73/23/CEE Bassa tensione

Low voltage

e alle norme armonizzate di buona pratica costruttiva, tra cui:

and with Harmonized Standards:

Il sottoscrittore per l'azienda

The company undersigner

EN 422

Macchine per gomma e materie plastiche - Sicurezza - Macchine per

soffiaggio per la produzione di corpi cavi - Requisiti per la

progettazione e costruzione.

Safety of rubber and plastics machines - Blow moulding machines intend-

ed for the production of hollow articles - Requirements for design and con-

struction

EN ISO 12100-1

Sicurezza del macchinario. Concetti fondamentali, principi generali

di progettazione. Terminologia di base.

Safety of machinery. Basic concepts, general principles for desig Basic

terminology.

EN ISO 12100-2

Sicurezza del macchinario. Concetti fondamentali, principi generali

di progettazione. Specifiche e principi tecnici.

Safety of machinery. Basic concepts, general principles for design. Tech-

nical principles and specifications.

EN 294

Sicurezza del macchinario. Distanze di sicurezza per impedire il

raggiungimento di zone pericolose con gli arti superiori.

Safety of machinery. Safety distances to prevent danger zones from being

reached by the upper limbs.

EN 349

Sicurezza del macchinario. Spazi minimi per evitare lo

schiacciamento del corpo.

Safety of machinery. Minimum gaps to avoid crushing of parts of the hu-

man body.

EN 60204-1

Sicurezza del macchinario. Equipaggiamento elettrico delle

macchine. Parte 1: regole generali.

Safety of machinery. Electrical Equipment of Machines. Part 1: General

rules.

EN 60439-1 Apparecchiature assiemate di protezione e manovra per bassa

tensione (quadri B. T.)

Low voltage switchgear and controlgear assemblies (Low voltage panels)

Nome: Giuseppe

Name:

Cognome: Nava

Surname:

Funzione Legale Rappresentante

Charge: Legal Representative

San Pellegrino Terme, ..........................................................

Data\date Firma\signature

COPY

Use and maintenance manual FP6000CS - FP8000CS

EC Declaration of conformity ..........................................................................................................................................5

1. REGULATIONS AND GENERAL INSTRUCTIONS ....................................9

1.1. HOW TO CONSULT AND USE THIS MANUAL .................................................................................................9

1.2. WARRANTY CONDITIONS ................................................................................................................................9

1.3. LEGAL REFERENCES .......................................................................................................................................9

1.4. REMARKS ON GENERAL SAFETY .................................................................................................................10

1.5. LEGEND ...........................................................................................................................................................11

2. MACHINE INSTALLATION ........................................................................13

2.1. DESCRIPTION OF THE MACHINE ...............................................................................................................13

2.2. SAFETY SYSTEM ........................................................................................................................................13

2.3. CONTROL SYSTEMS .......................................................................................................................14

2.4. WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ...........................................................................16

2.5. WEIGHT AND DIMENSIONS OF THE MACHINE .........................................................................................16

2.6. TRANSPORT AND UNPACKING .....................................................................................................................17

2.7. POSITIONING AND LEVELLING .....................................................................................................................17

2.8. FP6000CS AND FP8000CS L-SEALER AND T450 TUNNEL POSITIONING .................................................18

2.9. ASSEMBLING THE ACCUMULATION PHOTOELECTRIC CELLS (OPTIONAL) ...........................................18

2.10. DEMOLITION AND DISPOSAL ........................................................................................................................18

2.11. ELECTRICAL CONNECTIONS ........................................................................................................................18

2.12. TECHNICAL DATA FOR THE ELECTRIC CONNECTION ..............................................................................19

2.13. CONDITIONS OF USE .....................................................................................................................................19

3. INFORMATION ON THE MACHINE ..........................................................21

3.1. OPERATING FEATURES OF THE MACHINE .................................................................................................21

3.2. MACHINE IDENTIFICATION ............................................................................................................................21

3.3. TECHNICAL SPECIFICATIONS OF THE PRODUCT ...........................................................................21

3.4. DATA FOR THE PNEUMATIC INSTALLATION ...............................................................................................22

3.5. DETERMINING THE REEL'S EXACT WIDTH .................................................................................................22

3.6. FILM REEL’S MAX. SIZE LIMITS ...................................................................................................................22

4. PREPARATION TO THE USE OF THE MACHINE ...................................23

4.1. ADJUSTING THE BELT TO THE PRODUCT'S WIDTH ...................................................................................23

4.2. ADJUSTING THE PACKAGE HEIGHT ............................................................................................................23

4.3. POSITIONING OF THE FILM REEL .................................................................................................................24

4.4. ADJUSTING THE FILM WINDING ROLLER'S HEIGHT .................................................................................25

4.5. ARRANGING THE FILM COURSE ..................................................................................................................25

4.6. ADJUSTING THE MICROPERFORATORS .....................................................................................................26

4.7. ADJUSTING THE FILM SEPARATING RODS ................................................................................................26

4.8. FILM POSITIONING ........................................................................................................................................26

4.9. FIRST FILM SEALING ......................................................................................................................................27

4.10. SCRAP FILM GUIDE DEVICE .......................................................................................................................27

4.11. SCRAP FILM WINDER .................................................................................................................................28

4.12. REGULATION FOR THE PACKAGING OF LOW PACKS ...............................................................................29

5. ELECTRONIC BOARD ..............................................................................31

5.1. ELECTRONIC BOARD KEYS DESCRIPTION .......................................................................................31

5.2. STARTING UP THE MACHINE .....................................................................................................................32

5.3. MANUAL OPERATION MODE .........................................................................................................................33

5.4. AUTOMATIC OPERATING MODE ...................................................................................................................34

5.5. FORMAT PARAMETERS .................................................................................................................................35

5.6. OPERATOR MENU ..........................................................................................................................................42

5.7. DATA DISPLAY ................................................................................................................................................43

5.8. SYSTEM SETUP ..............................................................................................................................................46

5.9. UTILITY .............................................................................................................................................................47

5.10. SYSTEM PARAMETERS ..................................................................................................................................49

5.11. PARTICULAR COMBINATION OF THE KEYS ................................................................................................51

5.12. EMERGENCY PUSH-BUTTON ........................................................................................................................51

5.13. MACHINE STATES ...........................................................................................................................................52

6. MACHINE USE ...........................................................................................55

6.1. INTENTED USE ................................................................................................................................................55

6.2. OPERATING PRINCIPLES ...............................................................................................................................55

SUMMARY

6.3. SETUP ..............................................................................................................................................................55

6.4. CHECKING FOR GOOD OPERATING CONDITIONS .....................................................................................56

6.5. DANGEROUS AREAS ......................................................................................................................................56

6.6. FORMAT CHANGE INSTRUCTIONS ...............................................................................................................56

7. MAINTENANCE AND REPAIRS ................................................................57

7.1. TYPE OF CHECKING FREQUENCY AND MAINTENANCE OPERATIONS ..........................57

7.2. REPLACING THE SEALING BLADE ................................................................................................................59

7.3. REPLACING THE BRAKE SHOES ..................................................................................................................60

7.4. ADJUSTMENT OF THE SEALING ROD PLANARITY ..................................................................................60

7.5. ADJUSTING THE SEALING BAR’S SENSORS ...............................................................................................61

7.6. CORRECT BELTS TENSIONING .....................................................................................................................61

7.7. LIST OF SPARE PARTS ..................................................................................................................................61

1. UNIT MY440003 - MY440005 .......................................................................................................................62

2. UNIT MH440029 ...........................................................................................................................................63

3. UNIT MH440024 ...........................................................................................................................................64

4. UNIT MH440030 ...........................................................................................................................................65

5. UNIT MY320011 - MY320009 .......................................................................................................................66

6. UNIT MH320010 - MH320022 ......................................................................................................................67

7. UNIT MH320014 - MH320021 ......................................................................................................................68

8. UNIT MY340043 - MY340067 .......................................................................................................................69

9. UNIT MY340063 (FP6000CS) ......................................................................................................................70

10. UNIT MY340049 (FP8000CS) ....................................................................................................................71

11. UNIT MH340068 (FP6000CS) ....................................................................................................................72

12. UNIT MH340041 (FP8000CS) ....................................................................................................................73

12a UNIT MH340042 (FP8000CS) ...................................................................................................................73

13. UNIT MY370029 - MY370025 .....................................................................................................................74

14. UNIT MH370012 - MH370008 ....................................................................................................................75

15. UNIT MY380011 - MY380008 .....................................................................................................................76

16. UNIT MH380043 - MH380042 ....................................................................................................................77

17. UNIT MH380009 - MH380034 ....................................................................................................................78

18. UNIT MH200007 .........................................................................................................................................79

19. UNIT MH430005 .........................................................................................................................................80

20. UNIT MH310008 - MH310002 ....................................................................................................................81

21. UNIT MH340000 (FP6000CS) ....................................................................................................................82

UNIT. UNIT MH340075 (FP8000CS OPTIONAL) ...........................................................................................82

22. UNIT MH400006 FP6000CS - FP8000CS ..................................................................................................83

23. UNIT TIMING UNIT - FIXED BELT .............................................................................................................84

24. UNIT TIMING UNIT - MOBILE BELT .........................................................................................................85

25. UNIT MH400016 - MH400045 ....................................................................................................................86

26. UNIT MH350009 .........................................................................................................................................87

7.8. OPTIONAL ......................................................................................................................................................102

7.9. WEAR AND TEAR MECHANICAL PARTS ...................................................................................................102

8. ANOMALIES AND FAILURES – HOW TO REMEDY ..............................103

8.1. PROBLEMS AND SOLUTIONS ......................................................................................................................103

8.2. ERROR DISPLAY ...........................................................................................................................................105

INDEX ...............................................................................................................111

Use and maintenance manual FP6000CS - FP8000CS

1.1 HOW TO CONSULT AND USE THIS MANUAL

Keeping of this manual

• This manual costitutes integral part of the machine andthus must be kept for as long as the

machine is in the user’s possession or, if that be the case, handed over to any other user

or subsequent owner.

• Use this manual in a way that will not damage all or part of its contents.

• Do not remove, tear or rewrite parts of this manual for any reason.

• Ensure that any amendment to this manual sent to you is incorporated in the manual itself.

Consultation of the manual

The consultation of this manual is made easy be the insertion,in the first pages, of a summary,

which allows those consulting it to immediately locate the topic required and, in the last pages,

of an analytical index. The chapters are ordered following such a structure to facilitate the

research of the required information.

Method of updating the manual in case of modifications to the machine

The descriptions and drawings contained in the present manual are intended as non refutative.

SMIPACK S.p.A. reserves the right at any moment to apport modifications to its machines

(while keeping their essential characteristics), for the purpose of improving their functionality

and commercial and aestethic value, with no obligation to update manuals and previous

production except in exceptional cases.

Any updating or integration of the manual are to be considered as integral parts of the manual.

We would like to thank you in advance for all the suggestions that you may want to forward to

us in order to bring about further improvements to the machine.

SMIPACK S.p.A. - Viale Vittorio Veneto, 4 - 24016 San Pellegrino T. (BG) - Italy - Tel.

+39.0345.40400 - Fax +39.0345.40409

1.2 WARRANTY CONDITIONS

The machine is sent to the Client ready to be installed, and having passed, at our factory, all

expected tests and trials, in compliance with the current regulations. Within the guarantee

period SMIPACK S.p.A. undertakes to remove any eventual flaws and defects, onthe condition

that the machine has been correctly used, and that the indications found in its manuals have

been respected. The warranty has a validity of 365 days from the date of purchase and covers

all the materials and manufacturing defects found by the builder. The warranty is valid only for

the original buyer and subject to the condition that the warranty certificate is duly filled in all its

sections and posted within 20 days from the date of purchase. The warranty is no longer valid

if the machine has been damaged through accident, misuse, breakdowns due to atmospheric

agents, maintenance operations or modifications carried out by unauthorised personnel or not

belonging to the servicing department of SMIPACK S.p.A. Consumption materials, parts

subject to normal wear and tear, transport from the user to the servicing centre or vice-versa

as well as labour are excluded from the warranty and therefore are to be paid by the Buyer.

1.3 LEGAL REFERENCES

The machine "Automatic L-Sealer" complies to the Legislative Provisions of the law that

regulates the following Directives:

European Directives on machinery and/or assemblies

• 98/37/CE - On the approximation of the laws of the Member States relating to machinery.

• 73/23/EEC and 93/68/EEC - Low voltage directive.

• 89/336/EEC and 92/31/EEC - Electromagnetic compatibility.

Technical standards applied on machinery and assemblies

CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS

Chapter 1 - Regulations and general instructions

• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for

the production of hollow articles - Requirements for design and construction.

• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:

terminology and methods.

• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:

technical principles and specifications.

• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being

reached by the upper limbs.

• EN 60204-1 - Electrical Equipment of Machines.

• EN 418 - Emergency stop.

• EN 349 - Safety of machinery - Minimum gaps toavoid crushing of parts of thehuman body.

• EN 1050 - Safety of machinery - Risk assessment.

• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being

reached by the lower limbs.

• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and

control actuators - part 1: human interaction with displays and control actuators.

• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and

control actuators - part 2: displays.

• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and

control actuators - part 3: control actuators.

• EN 953 - Safety of machinery - General requirements for the design and construction of

fixed and movable guards.

• EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,

audible and tactile signals.

1.4 REMARKS ON GENERAL SAFETY

The operator, before starting to work withthis machine, must have acquired enough knowledge

on the location, function of the controls, characteristics of the machine, and must have read

this manual in all its entirety..

The employer must see to it that its personnel is informed on the following topics relative to the

safe usage of the machine:

• Accidents risks.

• Devices meant for the safety of the operator.

• General accidents prevention rules as provided by international directives and by the laws

of the country of destination of the machines.

It is necessary to comply to the following general precautions:

• Do not install the machine in areas posing a risk of explosion or fire.

• Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A.

declines any responsibility on the safety of its machines.

• Do not modify parts of the machine to install other devices without prior authorization by

SMIPACK S.p.A.; in case of unauthorized modifications the former will not be held

responsible for any possible consequences.

• Do not operate the machine in automatic mode with the fixed or mobile protections

removed.

• Do not open the fuse blocks with the mains on.

• Do not intervene on switches, valves and sensors without authorization.

• Do not intervene on the moving parts even without the aid of objects or tools.

• Do not manually oil or grease any moving part.

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