Smart Dedicated Design SFM6904 Manuel utilisateur

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

SQUARE FOLD MODULE

SFM6904

INSTALLATION MANUAL

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

About this manual

Machines have much in common but there are differences because they can be mirrored, have different

colours or additional options. Therefore the machine on the pictures in this manual may be different.

This machine must be installed by a qualified technician.

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

TITLE PAGE

ABOUT THIS MANUAL.................................................................................................................................... 2

CONTENTS....................................................................................................................................................... 3

1. SAFETY ..................................................................................................................................................... 4

2. GENERAL.................................................................................................................................................. 5

3. BASIC INFORMATION.............................................................................................................................. 6

4. INSTALLATION......................................................................................................................................... 7

4.1 REQUIREMENTS.......................................................................................................................................... 7

4.1.1 Tools.................................................................................................................................................. 7

4.1.2 Parts (Supplied)................................................................................................................................. 7

4.2 PREPARING THE SFM................................................................................................................................. 8

4.3 MECHANICAL INSTALLATION ...................................................................................................................... 10

4.3.1. SFM behind BLT ............................................................................................................................ 10

4.3.2. SFM behind STR............................................................................................................................ 12

4.4 ELECTRICAL INSTALLATION........................................................................................................................ 14

4.4.1 Tapping the Transformer................................................................................................................. 14

4.4.2 Connecting SFM behind BLT.......................................................................................................... 15

4.4.3 Connecting SFM behind STR.......................................................................................................... 17

4.5 SECURING CABLES.................................................................................................................................... 19

4.5.1 For SFM behind BLT....................................................................................................................... 19

4.5.2 For SFM behind STR ...................................................................................................................... 20

4.6 FINALIZING INSTALLATION.......................................................................................................................... 21

5. SYSTEM SETUP...................................................................................................................................... 22

6. TECHNICAL INFORMATION .................................................................................................................. 23

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

1. Safety

Carefully read the Safety Instruction Document (DBCH-0512-0000-V000) before installing,

servicing or operating your equipment.

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

2. General

With the addition of the Square Fold Module to the SDD product range, a cost effective squared spine

solution is available which has a small footprint and is easy to operate. This machine is designed with high

reliability in mind resulting in cost effective operation due to long production with minimal service

requirements.

The Square Fold Module SFM6904, further referred to as SFM, is designed to fit the Booklet Maker system

line as if they were one and is fully modular. This manual specifically describes the installation of the

SFM6904 only (when a complete system line with a Booklet Maker, 2-Side Trimmer & Booklet Trimmer is

already installed).

The SFM is used for squaring the spine off a booklet The folded and stapled center of booklets with a

maximum thickness of 30 sheets of 80 g/m2can be squared resulting in a professional finish. Operating the

SFM and adjusting the settings is achieved via the User Interface (UI) on the BLM.

Installation instructions for the other modules in this line can be found in their respective manuals.

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

3. Basic Information

Study the picture below to become familiar with the main components.

Orientation is based on the paper flow direction.

No. Description

1 Top Cover

2 Booklet Infeed

3 Paper Outfeed

4 Operator side (Left)

Right

Left

Rear

Front

Top

Bottom

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

4. Installation

4.1 Requirements

4.1.1 Tools

Description

Wrench 7mm

Wrench 24mm

Cutting plier

4.1.2 Parts (Supplied)

Description Qty

Tiewrap 16cm (small) 10

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

4. Installation (continued)

4.2 Preparing the SFM

Fig. 1

Fig. 2 Fig. 3

Step

Action Remarks

1. Loosen Left and Right cover The Right (Fig. 2) and Left (Fig. 3) cover are secured

inside the SFM with 1 Hexagon M4 bolt [A] (Fig. 1 )

each. Loosen the bolts [A] but do not remove them.

2. Remove Left and Right cover Lift the covers slightly up and swing from the top

outwards to remove them from the machine (Fig. 3 & 4)

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

4. Installation (continued)

4.2 Preparing the SFM (continued)

Fig. 4

Step

Action Remarks

3. Loosen Upper Nuts Loosen the Upper Nuts [B] of all wheel bolts (Fig. 4).

Installation Manual SFM6904

DBCI-0512-0077-V001

SFM6904 for Booklet Maker BLM6700

V001

2012

DBCI

0512

0077

V001

Contents

4. Installation (continued)

4.3 Mechanical Installation

4.3.1. SFM behind BLT

Fig. 5 Fig. 6

Fig. 7 Fig. 8

Step

Action Remarks

1. Positioning SFM Open the SFM Top cover, loosen and lower the Locking

Bracket [A] (Fig. 6) and position the SFM behind the BLT (Fig.

5).

2. Adjust height SFM Adjust the height of the SFM by turning all wheel bolts [C] with

a 24mm wrench (Fig. 7).

3. Check Fitting Make sure the Positioning Studs [D] of the BLT fit in the

Locking Bracket of the SFM (Fig. 8).

C D

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