SMAR HART FY500 Manuel du propriétaire

FY500 HART – Operation, Maintenance, and Installation Manual

III

GENERAL

This operation and maintenance instruction manual provides installation, operating, calibration, and

maintenance information for the FY500.

The FY500 must only be installed, operated, and maintained by qualified personnel with fully trained

in field equipment installation.

For additional assistance or if there is any question concerning the instructions, contact SMAR.

Modifying this product, substituting non-factory parts, or using maintenance procedures other than

outlined could drastically affect performance and be hazardous to personnel and equipment, and

may void existing warranties.

NOTE

This manual is compatible with version 1.XX, where 1 indicates software version and XX

software release. The indication 1.XX means that this manual is compatible with any release of

software version 1.

SAFETY TERMS

To avoid personal injury or property damage, WARNING and CAUTION notes must be strictly

followed. Always follow the standard industry safety practices and cautions when working on this or

any process control product.

Refer to the appropriate instruction for hazardous area.

WARNING

Throughout the operation of the positioner, including self setup, do not touch the moving parts of

the valve/actuator/positioner set as they may unexpectedly move.

Do not remove FY500 from the valve while the valve is still pressurized. Make sure to disc

onnect

the electric power, control signal, or air supply before touching any moving parts.

Check with the

process or safety engineer for any additional measures that must be taken to

protect the process.

UNPACKING AND STORAGE

Although Smar takes steps to prevent damage in transport, such damage is possible and must be

discovered and reported before installing the FY500. Do not install the positioner that has been

damaged in transport or during storage.

FY500 HART – Operation, Maintenance, and Installation Manual

Waiver of responsibility

The contents of this manual abides by the hardware and software used on the current equipment

version. Eventually there may occur divergencies between this manual and the equipment. The

information from this document are periodically reviewed and the necessary or identified corrections

will be included in the following editions. Suggestions for their improvement are welcome.

Warning

For more objectivity and clarity, this manual does not contain all the detailed information on the

product and, in addition, it does not cover every possible mounting, operation or maintenance

cases.

Before installing and utilizing the equipment, check if the model of the acquired equipment complies

with the technical requirements for the application. This checking is the user’s responsibility.

If the user needs more information, or on the event of specific problems not specified or treated in

this manual, the information should be sought from Smar. Furthermore, the user recognizes that the

contents of this manual by no means modify past or present agreements, confirmation or judicial

relationship, in whole or in part.

All of Smar’s obligation result from the purchasing agreement signed between the parties, which

includes the complete and sole valid warranty term. Contractual clauses related to the warranty are

not limited nor extended by virtue of the technical information contained in this manual.

Only qualified personnel are allowed to participate in the activities of mounting, electrical connection,

startup and maintenance of the equipment. Qualified personnel are understood to be the persons

familiar with the mounting, electrical connection, startup and operation of the equipment or other

similar apparatus that are technically fit for their work. Smar provides specific training to instruct and

qualify such professionals. However, each country must comply with the local safety procedures,

legal provisions and regulations for the mounting and operation of electrical installations, as well as

with the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increased

safety and instrumented safety systems, among others.

The user is responsible for the incorrect or inadequate handling of equipments run with pneumatic

or hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since their

utilization may cause severe bodily harm and/or material damages.

The field equipment referred to in this manual, when acquired for classified or hazardous areas, has

its certification void when having its parts replaced or interchanged without functional and approval

tests by Smar or any of Smar authorized dealers, which are the competent companies for certifying

that the equipment in its entirety meets the applicable standards and regulations. The same is true

when converting the equipment of a communication protocol to another. In this case, it is necessary

sending the equipment to Smar or any of its authorized dealer. Moreover, the certificates are

different and the user is responsible for their correct use.

Always respect the instructions provided in the Manual. Smar is not responsible for any losses

and/or damages resulting from the inadequate use of its equipments. It is the user’s responsibility to

know and apply the safety practices in his country.

TABLE OF CONTENTS

SECTION 1 - INSTALLATION ...................................................................................................................1.1

SAFETY INSTRUCTIONS ...........................................................................................................................................1.1

MOUNTING..................................................................................................................................................................1.1

QUARTER TURN ROTARY ACTUATORS ......................................................................................................................... 1.2

LINEAR ACTUATOR........................................................................................................................................................... 1.7

PNEUMATIC CONNECTIONS ..................................................................................................................................1.13

DIMENSIONAL DRAWINGS......................................................................................................................................1.15

ELECTRICAL WIRING...............................................................................................................................................1.16

4 – 20 MA LOOP CONNECTIONS.................................................................................................................................... 1.16

TEST CONNECTIONS..................................................................................................................................................... .1.17

COMMUNICATION CONNECTIONS ................................................................................................................................ 1.18

FEEDBACK CONNECTIONS............................................................................................................................................ 1.18

ELECTRONIC HOUSING ROTATION ......................................................................................................................1.19

CHANGING THE DISPLAY POSITION .....................................................................................................................1.20

SPLIT-RANGE OPERATION ............................................................................................................................................ 1.22

INSTALLATION IN HAZARDOUS AREAS ................................................................................................................1.23

EXPLOSION/FLAME PROOF ........................................................................................................................................... 1.23

INTRINSICALLY SAFE ..................................................................................................................................................... 1.23

SECTION 2 - OPERATION ........................................................................................................................2.1

PRINCIPLE OF OPERATION ......................................................................................................................................2.1

DISPLAY ......................................................................................................................................................................2.2

SECTION 3 - TECHNICAL CHARACTERISTICS ......................................................................................3.1

FUNCTIONAL SPECIFICATIONS ...............................................................................................................................3.1

PERFORMANCE SPECIFICATIONS ..........................................................................................................................3.2

PHYSICAL SPECIFICATIONS ....................................................................................................................................3.2

ORDERING CODE ......................................................................................................................................................3.3

SECTION 4 - LOCAL PROGRAMMING ....................................................................................................4.1

LOCAL ADJUSTMENT ................................................................................................................................................4.1

JUMPERS SELECTION...............................................................................................................................................4.2

LOCAL PROGRAMMING TREE..................................................................................................................................4.3

CONFIGURABLE PARAMETERS ...............................................................................................................................4.4

RESTORE FACTORY SETTINGS...............................................................................................................................4.6

SECTION 5 - CONFIGURATION VIA HART®............................................................................................ 5.1

CONFIGURATION RESOURCES ...............................................................................................................................5.1

IDENTIFICATION AND MANUFACTURING DATA.....................................................................................................5.2

MONITORING ..............................................................................................................................................................5.2

DEVICE CONFIGURATION.........................................................................................................................................5.2

ADVANCED CONFIGURATION ..................................................................................................................................5.3

DEVICE MAINTENANCE.............................................................................................................................................5.3

TRIM.............................................................................................................................................................................5.4

AUTOMATIC CONFIGURATION.................................................................................................................................5.4

MULTIDROP CONFIGURATION.................................................................................................................................5.4

FACTORY ....................................................................................................................................................................5.4

SECTION 6 - MAINTENANCE ...................................................................................................................6.1

GENERAL INFORMATION..........................................................................................................................................6.1

CORRECTIVE MAINTENANCE ..................................................................................................................................6.1

PREVENTIVE MAINTENANCE ...................................................................................................................................6.1

DIAGNOSTICS WITHOUT HART INTERFACE ..........................................................................................................6.1

DIAGNOSTICS WITH HART INTERFACE..................................................................................................................6.3

ELECTRONIC HOUSING MODULE............................................................................................................................6.4

REMOVING ELECTRONIC HOUSING MODULE ............................................................................................................... 6.4

REPLACING ELECTRONIC HOUSING MODULE.............................................................................................................. 6.4

FY500 HART – Operation, Maintenance, and Installation Manual

TRANSDUCER MODULE............................................................................................................................................6.5

CONNECTION MODULE .................................................................................................................................................... 6.5

I/P CONVERTER MODULE ................................................................................................................................................ 6.6

DIAPHRAGM MODULE ...................................................................................................................................................... 6.8

PNEUMATIC MODULE ....................................................................................................................................................... 6.8

FEEDBACK MODULE....................................................................................................................................................... 6.10

PACKAGE CONTENT ...............................................................................................................................................6.10

ACCESSORIES .........................................................................................................................................................6.10

EXPLODED VIEW .....................................................................................................................................................6.11

SPARE PARTS LIST .................................................................................................................................................6.12

DETAILED CODE FOR ORDERING SPARE PARTS...............................................................................................6.14

Section 1

1.1

INSTALLATION

Safety Instructions

This entire section should be read before proceeding with the installation.

•Operating limits are stated in section 3, Technical Characteristics, on this manual.

•The positioner must only be installed, operated, and maintained by qualified personnel with fully

trained in field equipment installation.

•Installation in hazardous areas must be in accordance with IEC60079-14 standard.

•Before starting any assembly or disassembly of the actuator/positioner set, the electrical supply

and pneumatic supply must be removed. The actuator line must also be emptied. Stay away from

moving parts to avoid serious injury.

•When test cycling the actuator and valve assembly by applying pressure to the pneumatic port, be

aware that there are moving parts can cause serious injuries.

•The positioner requires instrument air quality, following the best practices for pneumatic

installations. Consult the American National Standard "Quality Standard for Instrument Air"

(ANSI/ISA S7.0.01 or ISO 8573-1) for detailed information.

•Blow out all piping before connections are made to prevent dirt or debris from entering the

positioner. Do not use sealing tape on pneumatic connections. Liquid sealants are recommended

for the pipe threads.

•In areas subjected to high relative humidity, the O-rings for the electronic housing covers must be

correctly placed and the covers must be completely closed by tighten them by hand until you feel

the O-rings being compressed. Do not use tools to tight the covers. Removal of the electronics

cover in the field should be reduced to the minimum necessary, since each time it is removed; the

circuits are exposed to the humidity.

•The electronic circuit is protected by a humidity proof coating, but frequent exposures to humidity

may affect the protection provided. It is also important to keep the covers tightened in place. Every

time they are removed, the threads are exposed to corrosion, since painting cannot protect these

parts. Sealing methods should be employed on conduit entering of the positioner.

Mounting The FY500 housing is available in NAMUR and VDI/VDE mounting interfaces. It provides direct

mounting to various linear or rotary actuators depending on the actuator mounting method and

threaded connection type.

WARNING

The positioner must only be installed, operated, and maintained by qualified personnel

with fully trained in field equipment installation.

This product ships with plastic plugs in the conduit entries in an effort to protect the internal

components from debris during shipment and handling. Remove plastic plugs only during installation

to prevent the intrusion of debris or moisture.

It is the responsibility of the installer, or end user, to install this product in accordance with the

national or regional code defining proper practices.

FY500 HART –Operation, Maintenance, and Installation Manual

1.2

Figure 1.1 –Linear and rotary assemblies

WARNING

Modifying this product, substituting non-factory parts or using maintenance procedures

other than outlined could drastically affect performance and be hazardous to personnel

and equipment, and may void existing warranties.

On loss of instrument signal, valve will open or close. This identifies whether the valve is fully open

or fully closed when the input is 0%. When the input current is removed, the FY500 output 1 should

drop to zero.

The following procedures are guidelines to NAMUR linear mounting (DIN IEC 60534-6-1) and

NAMUR rotary mounting (VDI/VDE 3845) (DIN EN ISO 5211).

Quarter Turn Rotary Actuators

The FY500 can be mounted in any orientation. The mounting parts kit for the quarter turn actuator

contains a mounting bracket with NAMUR VDI/VDE 3845 (DIN EN ISO 5211) standard mounting

patterns. See figure 1.2 for the different quarter turn rotary actuator sizes.

Section 1 - Installation

1.3

Figure 1.2 –Quarter turn actuator sizes

WARNING

In case of a pneumatic or electrical failure, it is important to know the behavior of the

actuator. Before mounting the positioner on an actuator, the failsafe position and

direction of rotation of the actuator drive shaft should be verified.

WARNING

Before starting any assembly or disassembly of the actuator/positioner set, the electrical

supply and pneumatic supply must be removed. The actuator line must also be emptied.

Stay away from moving parts to avoid serious injury.

1. Visually check to make sure the valve is on the fail-safe position. The normal performance of the

quarter turn rotary actuators is clockwise-to-close and counterclockwise-to-open. However, this may

be inverted under request.

2. Position the rotary actuator to its approximately mid-travel position, using a handwheel or manual

loading regulator.

3. The rotary mounting bracket consists of three parts, which can be adjusted to the actuator by

different arrangements. Determine the configuration of the rotary bracket, according to dimensions a

specific actuator size, using four M5 screws, four lock washers, and four flat washers. as shown in

figure 1.3.

TIP

For ease of assembly, attach the L-shaped parts of the mounting bracket only after

installing/screwing the rotary adapter.

FY500 HART –Operation, Maintenance, and Installation Manual

1.4

Figure 1.3 –Rotary mounting bracket configuration

4. Before attaching the mounting bracket, determine the orientation of the FY500. It is ‘’IN-LINE’’ to

actuator mounting when the pneumatic connections are in the same direction as the longitudinal

drive axis of the actuator, or ‘’ACROSS” to actuator mounting when the pneumatic connections are

perpendicular direction as the longitudinal drive axis of the actuator.

5. Position the FY500 on the actuator mounting bracket and secure in place with four M6 x 1 bolts.

See figure 1.4.

Table des matières

Autres manuels SMAR Positionneur de vanne

SMAR

SMAR FY302 Manuel

SMAR

SMAR FY400 Guide d'installation

SMAR

SMAR FY301 Manuel d'exploitation et d'entretien

SMAR

SMAR FY302 Instructions générales

Manuels Positionneur de vanne populaires d'autres marques

Parker

Parker 404XE Series Manuel utilisateur

Ytc

Ytc TMP-3000 Manuel utilisateur

PI M-605 Series Manuel utilisateur

Pepperl+Fuchs

Pepperl+Fuchs PXV100AS-F200-SSI-V19 Manuel utilisateur

RTK

RTK RE 3442 Series Manuel utilisateur

CVS Controls

CVS Controls 1200 Manuel utilisateur

Parker

Parker MX80L series Manuel utilisateur

Westlock

Westlock Quantum 2800 Manuel

Samson

Samson 3730-0 Manuel de service

Samson

Samson TROVIS 3730-3 Manuel de service

ESCO Technologies

ESCO Technologies ETS LINDGREN 2302-001 Manuel utilisateur

SMC Networks

SMC Networks IP8000 Manuel utilisateur

Samson

Samson FOUNDATION 3730-5 Manuel de service

Samson

Samson TROVIS SAFE 3731-3 Manuel de service

Flowserve

Flowserve Logix 3400MD Manuel utilisateur

halstrup-walcher

halstrup-walcher HIPERDRIVE Manuel utilisateur

ABB

ABB TZIDC Manuel de formation

Samson

Samson FOUNDATION 3730-5 Manuel de service