SLAGKRAFT SH125 Manuel utilisateur

Artikelnummer 5017 743-R4

English, User manual in original

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written permission of Cranab AB.

Instruction manual

Horizontal Flail

Model:

SH125 / SH150 / SH170 / SH190 / SH210

SH110-TW / SH150-TW

EuroTest

Certificate

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Read through the entire instruction

manual before beginning operation.

Products sold after 1995-01-01 are to be CE-marked and in conformance with

the machine directive confirmed by EU.

The manufacturer (importer) holds responsibility for this in the EU and/or EES

area.

EuroTest

Certificate







The EUROTEST mark indicates that the product has been inspected by a

testing station that is independent of the maker of the product, ie, third party

certification.

The EUROTEST mark shows that the product is independently inspected with

regard to common European requirements concerning safety and health related

to this product

To enable a testing station to issue certificates it must fulfil confirmed quality

requirements and its experts inspect the product on the basis of safety and

quality.

SMP Svensk Maskinprovning AB is approved to carry out this third party

certification.

SMP puts its ET-mark on the product when it considers that the product

conforms to EU’s machine directive.

ONTENTS

1 .................................................................................................................................................................. Introduction 5

Limitation of application.................................................................................. 5

Range of use.................................................................................................. 5

2 .................................................................................................................................................... General description 7

Identification................................................................................................... 7

Direction of rotation ........................................................................................ 8

3 ................................................................................................................................................. Technical description 9

Hydraulic fluids............................................................................................... 9

Filter ............................................................................................................... 9

Hub .............................................................................................................. 10

Safety cover ................................................................................................. 10

Hydraulic motor ............................................................................................ 10

Flail chain..................................................................................................... 10

Chain magazine and chain locks.................................................................. 11

Protective rubber mat................................................................................... 11

Chain curtain................................................................................................ 11

Wear plates and back plate.......................................................................... 11

4 ............................................................................................................................................................. Technical data 12

Standard models .......................................................................................... 12

TW models................................................................................................... 13

5 ..................................................................................................................................................................Safety rules 14

General safety rules ..................................................................................... 14

Safety instructions........................................................................................ 15

Warning decal .............................................................................................. 17

Lifting points................................................................................................. 19

Type plate .................................................................................................... 19

6 .................................................................................................................................................. Connecting to carrier 20

Hoses........................................................................................................... 20

Connecting................................................................................................... 20

7 ................................................................................................................................................ Operating instructions 22

Before starting.............................................................................................. 22

Starting......................................................................................................... 22

Mode of operation ........................................................................................ 22

Hints for light clearing................................................................................... 23

Chain curtain................................................................................................ 23

Flail chain, chain locks and chain magazine ................................................ 23

After operation, general instructions............................................................. 23

Long-term parking / storage..................................................................... 23

Check after long-term parking / storage................................................... 24

8 ......................................................................................................................................................................... Service 25

Electric welding ............................................................................................ 26

Maintenance schedule / Lubrication schedule ............................................. 27

Retightening of bolted joints - Table............................................................. 28

Lubrication schedule .................................................................................... 29

Lubricating the drive axle ............................................................................. 30

Cleaning the chain magazine....................................................................... 30

Loading chain into the magazine.................................................................. 31

Changing the protective rubber mat............................................................. 32

Changing the chain curtain .......................................................................... 32

Retightening bolted joints............................................................................. 33

Inspecting slot-and-wedge bolt joints ........................................................... 33

Inspecting bearings ...................................................................................... 34

Inspecting vibration damper under tilt mount ............................................... 34

9 ............................................................................................................................................................ EC Declaration 35

NTRODUCTION

This instruction manual contains information that you should be conversant with

to operate and maintain the horizontal flail in the best way. Study the contents

carefully before putting the flail into operation and carefully follow the

instructions provided. This will ensure the best conditions for long useful life and

interference-free operation.

This instruction manual applies only to Slagkraft’s horizontal flail. Separate

instruction manuals are available for vertical flail, crane, bush clearing machine

type Compact and bush clearing machine with motor package.

Slagkraft reserves the right to freely alter the contents of instructions, directions

and specifications.

The spare parts catalogue is included as a supplement in this instruction

manual and it may contain several model variants than those dealt with in the

manual.

When ordering spare parts the serial number of the horizontal flail should be

stated (see type plate) in addition to the number of the spare part. The reason

for stating the serial number is that design changes may have been made that

could affect the choice of spare parts required.

A machine card accompanies the horizontal flail on delivery indicating the type,

serial number and year of manufacture. If the horizontal flail is part of a

complete bush clearing machine there will also be a machine card for the whole

unit.

Limitation of application

Slagkraft’s flails can be mounted on other carriers than Slagkraft cranes.

Slagkraft’s tilting mounts are therefore available in a variety of designs. It is

essential that the base machine is inspected after fitting to ensure satisfactory

stability. To inspect stability, run the crane boom and horizontal flail to maximum

tilting moment, ie, maximum extended mode at right angles to the direction of

travel for the machine, just above ground level. If the base machine is unstable

it can be balanced with counterweights or stabilising cylinder. Consult Slagkraft

for approval of base machine / combination of flail model.

Range of use

The horizontal flail is designed solely for clearing thickets and bush vegetation

and must be used and maintained in accordance with directions in this

instruction manual. It is especially important that safety rules are adhered to.

Study the entire instruction manual before using the flail.

Before mounting it, study the section “connecting to carrier” and section

“Safety rules.”

If the horizontal flail is included in bush clearing machine Compact or

Motor package study also the instruction manual for Compact, Motor

package and Crane respectively.

ENERAL DESCRIPTION

Identification

The horizontal flail consists mainly of safety cover, hub and hydraulic motor and

chain magazine, chain curtain, protective rubber mat, and wear plates.

The type designation of the horizontal flail consists of a number of parts

describing the configuration of the flail. How this designation is built up and what

it means is shown below. The type designation is required in some cases to

enable ordering of the right spare part.

Type designation SH150-80-TW-90 means:

SH150 Working width 150cm

80 Indicates size of hydraulic motor in cc

TW Flail with two open sides, ie, two-way flail.

90 Turning of hub in relation to standard version. This turning is used

mainly on backhoes and excavators. Other turning may also occur.

Saftey cover

Hub and hydraulic

motor, chain magazine

Wear plate

Chain curtain

Back plate with rubber mat

Location of warning decal

Protective rubber mat

Type plate

Direction of rotation

Flail have clockwise rotation seen from above. Wear plates, the hood and other

protections are designed for this rotation.

This rotation requires that the pressure line to the hydraulic motor is connected

to the hydraulic motor connection marked “A”.

ECHNICAL DESCRIPTION

The basic principle of the horizontal flail is two horizontally rotating chains.

Bushes and thickets are slashed and the vegetation is disintegrated into chips.

The horizontal flail can be operated using different chain diameters

recommended by Slagkraft, 10 or 13mm. Note that the chain magazine shall

only be filled with one dimension at a time. 10 and 13mm chain may never,

under any circumstances, be mixed in the same magazine.

For clearing with sweeping movement in terrain and for operation back and forth

a special flail is available with two open sides, ie, a two-way flail (type

designation TW). This flail is mainly used on excavators and other off road

machines. For use on roads a standard model is more suitable.

Hydraulic fluids

High requirements are put on the hydraulic fluid, which is the power-transmitting

component in a hydraulic system, to ensure the best possible efficiency and

useful life of the hydraulic system. The fluid, which is primarily intended for use

in equipment for outdoor use, must therefore be suitable for a wide temperature

range. The fluid shall contain additives to counteract foaming, improve film

strength and reduce viscosity temperature dependence.

Temperature range corresponding to the range for kinematic viscosity 1500-

10mm2/s(=cSt) for the standardised hydraulic fluids SHS ISO VG 46.

We recommend fluid with characteristics in conformance with Swedish

Standard for hydraulic fluids SS 15 54 34. This standard includes conventional

hydraulic fluids that have a mineral oil base and also biologically decomposable

hydraulic fluids conforming to the standard and strict environment requirements.

Note. Some suppliers of pumps or components may have other

requirements regarding hydraulic fluids than those noted above. Ensure

therefore that the hydraulic fluid is approved prior to use.

Filter

For maximum useful life and performance the fluid must conform with regard to

cleanliness to ISO-norm 17/13 or better (ISO 4406). A 10µm (absolute) filter is

recommended. The hydraulic system must also be clean in general.

Hub

The hub consists of a housing with a spherical bearing in the lower part of the

housing. The lower part of the drive axle between the hydraulic motor and the

chain magazine is carried by the spherical bearing and at the upper end the

bearing is aligned by the outgoing axle of the hydraulic motor. A spline coupling

interconnects the drive axle and hydraulic motor.

Safety cover

The safety cover is made of hardened high-strength steel sheet. The wear

runners are replaceable. The protective rubber mat protects the front edge. The

TW type flail has two protective rubber mats. The cover also has a chain curtain

on the sides not fitted with a protective rubber mat. The chain curtain works as a

flexible extension of the cover and thus reduces the risk of flying stones.

Hydraulic motor

The hydraulic motor is of the bent-axis type with fixed displacement. The

outgoing axle is supported by bearings.

Flail chain

The flail chain is hardened and tempered in conformance with special

requirements for bush clearing. Flail chains are available in two sizes 10 and

13mm. Article number 1046 010 and 1046 002 respectively.

To facilitate identification of flail chain from Slagkraft it is painted blue and

identification marked according to Slagkraft’s instructions. When buying chain,

save the identification marking until the chain is used up.

Use only genuine flail chain to ensure that the guarantees and product

responsibility appertaining to the machine are not impeded

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