SkyStream Skystream 3.7 Manuel utilisateur

Southwest Windpower, Inc.

1801 West Route 66

Flagstaff, Arizona 86001

Phone: 928.779.9463

Fax: 928.779.1485

Web: www.skystreamenergy.com

Skystream 3.7

Owner’sManual

INSTALLATION

OPERATION

MAINTENANCE

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

Southwest Windpower

Congratulations on your purchase and welcome to our family!

Dear Skystream 3.7™ Owner,

Thank you for your purchase of Skystream.You have just selected the most technologically advanced, cost-effective renewable energy

appliance available for a home or small business. We congratulate you on your choice and are confident you will experience years of

dependable service.

Before going any further, please complete and return the enclosed Warranty Registration Card. The conditions of your warranty

are dependent upon the proper installation of Skystream. Furthermore, this will assure you of being kept up-to-date with the latest

developments from Southwest Windpower.These include new options, performance tips, updated software to maximize output and

user notices. It is important to know that we do not sell or distribute your information to any third party. We understand your privacy

is important.

If you have any questions or comments, we would like to hear from you. Please call during working hours (Monday-Friday – 8:00am to

5:00pm Mountain Standard Time). Our number is 928-779-9463, toll-free 866-807-9463.

Again, welcome to our family and thank you for investing in the future of wind energy with Skystream.

Best Regards,

Southwest Windpower

Enter the serial and model number below

Serial Number __________________________________

Model Number __________________________________

Skystream Installation Manual

Document No. 0313

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

IMPORTANT SAFETY INSTRUCTIONS

READ THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE INSTALLING OR OPERATING.

1) SAVE THESE INSTRUCTIONS. This manual contains important instructions for

Skystream that must be followed during installation and maintenance.

2) Read, understand and respect all warnings.

3) Do not install Skystream around standing water.

4) Do not install Skystream on a windy day.

5) Install Skystream in accordance with National Electric Code (NEC) and local

building codes.

6) Always obtain a building permit before construction.

7) When moving Skystream or any heavy objects to the site, use a cart to prevent

back injury.

8) If unusual noise or abnormal operation is observed from Skystream, turn off the

machine and contact authorized service personnel.

9) This wind generator complies with international safety standards and therefore the

design or its installation must never be compromised.

a. Do not open the inverter cover, doing so without factory authorization

will void the warranty.

b. Apply the proper torque to all fasteners.

c. Torque field wire connections to Skystream to 20-25 inch-lbs. (2.3-2.5 N-m).

Refer to Electrical Connections section of this manual (Section 2-1-2).

d. Install only on a Professional Engineer (PE) certified tower.

e. Do not paint the blades.

10) Use only proper grounding techniques as established by the NEC.

11) Properly complete the warranty registration card; failure to complete and return

the card mayaffect your warranty.

12) Skystream must be installed in accordance with this manual and local and national

building codes. Failure to comply with the manual and local codes will affect and

possibly void your warranty.

13) Skystream uses high voltage and is potentiallydangerous. Be sure to use all safety

precautions at all times.

Professional installation

highly recommended

TIP: Helpful information

to ease the installation

Warning: Risk of injury or

death - proceed with extreme

caution

Professional installation

highly recommended

In this manual

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

Table of Contents

Important Safety Instructions _______________________________ 2

Skystream 3.7 Specifications ________________________________ 4

1) BEFORE INSTALLATION __________________________ 5

1-1 Package Contents______________________________ 5-6

1-2 Recommended Tools __________________________ 6

1-3 Skystream Options ____________________________ 7

1-4 Skystream Project Preparation ____________________ 8

1-4-1 Finding the Best Location for Your Skystream ____ 8

1-4-2 Tower Types ____________________________ 9

1-4-3 Working With Your Utility __________________ 9

1-4-4 Working With Your Local Zoning Authority ______ 9

2) INSTALLATION____________________________________ 10

2-1 Electrical ____________________________________ 10

2-1-1 Wiring ________________________________ 10

2-1-2 Electrical Connections ______________________ 12

2-1-3 Wire Sizing ____________________________ 12

2-1-4 Grounding ____________________________ 13

2-1-5 Fusing/Circuit Breaker ______________________ 13

2-1-6 Checking Grid Connectivity __________________ 13

2-2 Installing Skystream on a Tower ____________________ 14-15

2-2-1 Mounting Skystream to the Tower ____________ 15

2-3 Testing on the Ground ________________________ 15

2-3-1 Electrical Test ____________________________ 15

2-4 Blade, Nosecone and Antenna Assembly ____________ 16-17

3) OPERATION AND MAINTENANCE________________ 18

3-1 Key Operating Characteristics ____________________ 18

3-2 FrequentlyAsked Questions ______________________ 19

4) APPENDICES

Appendix A E

1Junction Box at Tower Base______________________ 1

2Direct Run to Home __________________________ 2

Appendix B F

1Introduction ________________________________ 2

2Pier Foundation______________________________ 2

2Mat Foundation______________________________ 7

2Electrical Conduit ____________________________ 9

Appendix C T

1Introduction ________________________________ 2

2Set Up & Preparation ________________________ 3

3Raising the

ower ____________________________ 6

4Lowering the Tower __________________________ 7

5Leveling the Tower____________________________ 8

6Gin Pole Instruction Sheet ______________________ 9

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

Skystream 3.7TM Technical Specifications

mph 0 4.5 9 13.4 17.9 22.3 27 31.3 36 40.25 44.75

m/s 0 2 4 6 8 10 12 14 16 18 20

Background Sound

Generator Operating

2400

2100

1800

1500

1200

900

600

300

mph 0 11 22.3 33.5 44.75 60

m/s 0 5 10 15 20 25

Southwest binned

20-sec average

NWTC

1-min averages

SOUND REPORT

PERFORMANCE GRAPH

Sound Pressure Level dB (A)

Standardized Wind Speed

Watts

Standardized Wind Speed

Model Skystream 3.7

Rated Capacity 1.8 kW rated 2.4 kW peak

Weight 170 lbs. / 77 kg

Rotor Diameter 12 feet / 3.72 meters

Swept Area 115.7 ft2 / 10.87 m2

Type Downwind rotor with stall regulation control

Direction of Rotation Clockwise looking upwind

Blade Material Fiberglass reinforced composite

Number of Blades 3

Rated Speed 50 - 325 rpm

Tip Speed 66 - 213 f/s / 9.7 - 63 m/s

Alternator Slotless permanent magnet brushless

Yaw Control Passive

Grid Feeding Southwest Windpower inverter 120/240 VAC 50-60/Hz

Braking System Electronic stall regulation w/redundant relay switch control

Cut-in Wind Speed 8 mph / 3.5 m/s

Rated Wind Speed 20 mph / 9 m/s

User Control Wireless 2 way interface remote system

Survival Wind Speed 140 mph / 63 m/s

Total Harmonic Distortion 2.7% at 2400W, meets UL1741 and IEEE1547.1

requirements.

900

800

700

600

500

400

300

200

100

mph 5.6 7.9 10 12.3 14.5 16.8 19 21.2 23.5 24.6

m/s 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11

ENERGY CHART

kWh per month (est)

Average Annual Wind Speed

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

One - Before Installation

Instructions in this guide apply to Skystream Land and Skystream Marine U.S. models only. Please specify

“land” or “marine” when ordering parts or requesting service as components differ.

1-1 Package Contents

Before you begin, inspect the contents to make sure there is no damage or missing parts.

lIdentify the parts of your Skystream system using the information on the next two pages.

lInspect for damage and/or missing parts.

Your Skystream wind generator is shipped in two boxes:

Box One: rotor blades (three each)

Box dimensions: 76”L x 15”W x 12”H (102 cm L x 56 cm W x 69 cm H)

Weight: 40 lbs (18 kg)

Upon opening, carefully inspect each of the blades to make sure there are no fractures or cracks in the surfaces. Although the Skystream

rotor blades are comprised of a durable compression molded fiberglass, damage can occur to the blades during shipping. Once inspected,

be sure to set them away from the construction site and protect them from any damage until they are ready for assembly.

Box Two: Skystream 3.7 wind generator assembly

Box dimensions: 40”L x 22”W x 27”H (102 cm L x 56 cm W x 69 cm H)

Weight: 175 lbs (80 kg)

Your Skystream comes in several versions in accordance with local utility requirements. Be sure to inspect the package and confirm you

have the right voltage and Hz. If you have ANY questions, call your dealer or the factory before continuing.

configuration 120/240V 120/208V 240V

output power factor rating 1.0

operating voltage range (ac) 106-132V l-n 212-264V

operating frequency range 59.3-60.5 Hz

nominal output voltage (ac) 240V 208V 240V

normal output frequency 60 Hz

max continuous output current 7.5A 8.7A 7.5A

rated output power 1800W

peak output power 2400W

software revision 1.0.00

max ambient temperature 50C. output power is reduced

above 60 C. nacelle temperature

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

Your Skystream shipment includes:

Your Skystream shipment includes the following components. A spare of each fastener (bolt, washer or nut) is included.The quantities

indicated below are quantities required to assemble Skystream:

RF Antenna

Loctite®242

Turbine assembly with blade hub, retaining nut, blade plate

and nosecone

Blades and blade mounting hardware

lM10-1.5 x 120 socket head bolts, grade 12.9 (quantity 12)

lM10-1.5 nuts, grade 12.9 (quantity 12)

lM10 flat washers, A2 stainless steel (quantity 12)

lM10 lock washer, A2 stainless steel (quantity 12)

lBlade plate

lBlade hub

lM42, hub nut

Nose cone with mounting hardware

lM6-1.0 x 12 socket head bolts, grade 8.8 (quantity 3)

1-2 Recommended Tools

You will need the following tools to complete assembly of Skystream and install on the tower:

lCrescent wrench up to 40 mm

l17, 24, 33, 36 & 50 mm hex wrenches

l19 mm hex wrench and socket for torque wrench

lWire stripper

lPhillips head screwdriver

lFlat blade screwdriver and socket for torque wrench

lMulti-meter

lTorque wrench, 0-100 lb-ft (135 N-m)

lTorque wrench, 0-50 lb-inch ( 5.6 N-m)

Yaw vibration isolators with mounting hardware

lVibration Isolators (quantity 8)

lM12-1.75 x 90 hex head bolt, grade 10.9 (quantity 8)

lM12-1.75 nuts, grade 10.9 (quantity 8)

lM12 flat washers, A2 stainless steel (quantity 8)

lM12 lock washers, A2 stainless steel (quantity 8)

lM12 snubbing washers (quantity 8)

Yaw shield (two halves) with mounting hardware

lM5-0.8x12 button head screws (quantity 4)

Strain relief cover assembly with mounting hardware

lStrain relief cover with ground wire

lM5-0.8 x 12 socket head bolt (quantity 4)

lM5 lock washer A2 stainless steel (quantity 4)

TIP: See exploded view

on pages 16-17

Note: This list does not include tools you will need for the construction of the tower or wire trench.

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

1-3 Skystream Options

There are a number of options that can enhance the experience of using a Skystream wind appliance. Although your Skystream will

operate without them, we suggest reviewing this chapter. Contact Southwest Windpower or your dealer if you have questions.

remote interface

escape enter

status

www.skystreamenergy.com

Remote Display

The optional remote display allows you to observe

Skystream’s performance in real time.You can also collect

data such as kWh per day, per month and per year. The

display wirelessly connects via a 900 MHz frequency and

works up to 1000 feet from the tower.

USB Converter ä

The USB converter allows

you to connect the remote display to your computer and monitor Skystream

real time. Specialized software allows you to create your own power curves,

monitor performance remotely and even download and transmit the latest

software directly to your Skystream to maximize performance.To connect

Skystream to your computer, you must also use the wireless remote.

Tower Adaptor

The tower adaptor allows

you to attach your Skystream

to a tower constructed of

5 inch schedule 40 pipe.

Nominal internal diameter

of 5 inch (12.7 cm).

Remote Monitoring

There are a number of benefits to remote monitoring. A

subscription to Fat Spaniel Technology allows a third party

company to monitor the performance of your Skystream

and communicate with a local dealer in the event there is a

problem. Additionally, for states with “green tags” you could

receive added revenue for each kWh your Skystream

produces. Contact your dealer or Southwest Windpower

directly for more information.

SouthwestWindpower

Renewable Energy Made Simple

1801 W. Route 66 • Flagstaff, AZ 86001

ph 928.779.9463 fax 928.779.1485

www.windenergy.com

USB

RS485

SouthwestWindpower

Renewable Energy Made Simple

1801 W. Route 66 • Flagstaff, AZ 86001

ph 928.779.9463 fax 928.779.1485

www.windenergy.com

MODEL 3-CMLB-1037

MODEL 3-CMLB-1036-01

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

1-4-1 Finding the Best Location for Your Skystream

We have worked at simplifying the installation process of Skystream, but each installation is likely to be different. Skystream

may require a different tower depending on trees, obstructions and soil types.

Very Important: Proper siting is essential to a well performing wind generator.

The taller the tower, the more energy your Skystream will produce but keep in mind, this will also increase the cost of the

installation. It is extremely important to balance performance (tower height) to installed cost in order for you to achieve

the lowest cost of energy and quickest payback. Also, keep in mind zoning regulations that may restrict the height of your

tower. See section 1-4-4 regarding zoning.

Our General Rule: For optimal performance, Skystream should be 20 feet (7 m) above any surrounding object within a

250 foot (76 m) radius.

250 feet

20 feet

wind direction

1-4 Skystream Project Preparation

There are several considerations before you begin the installation process of your Skystream.These considerations

are more important if you intend to connect your machine to the electrical utility. Although Skystream is UL and IEEE

certified, your local utility and zoning authority may require additional information prior to installation.This chapter

will provide an overview of what to expect when working with your zoning authority and utility. Southwest Windpower

has a number of resources that may assist you in the permitting and interconnection processes.

To learn more go to: www.skystreamenergy.com

TIP: Your dealer

can help you

determine the

best location for

Skystream on

your property.

Fig. 1 Optimal Skystream location

SOUTHWEST WINDPOWER SKYSTREAM 3.7 OWNER’S MANUAL

guyed tower monopole tower lattice tower

1-4-2 Tower Types

Depending on your site needs, Skystream can

be mounted on several different tower types as

long as they meet the tower load specifications

determined by Southwest Windpower and are

certified by a Professional Engineer (PE). While

a guyless monopole tower is the most desired

tower type, it may be more expensive than

some other options such as a guyed tower

or latticed tower. You can find out more

about available tower options provided

by Southwest Windpower at

www.skystreamenergy.com.

1-4-3 Working With Your Utility

Call your local electric utility, tell them your intentions and ask for their “interconnection

agreement”.They should have one. Depending on your utility, the interconnection agreement

may be one page or many. Keep in mind that small utility-connected solar and wind

systems are relatively new industries and utility connection requests may be unfamiliar to

them. If you are the first, realize the process may take longer. Southwest Windpower has

people and tools that may assist in the process.

Your utility may request documentation demonstrating that Skystream is UL 1741 certified.

You can download these at our website: www.skystreamenergy.com

1-4-4 Working With Your Local Zoning Authority

Like your utility, the local planning and zoning authority may or may not have experience with an individual installing a small wind

generator at their home or small business.The most important issue is the height of the tower. Prior to purchasing your Skystream

tower, check for local zoning limitations. Determine what your community allows for towers and determine if the height is appropriate.

Specific data and statistics that may be required by your zoning authority can be found at www.skystreamenergy.com.

TIP: See our website:

www.skystreamenergy.com

for a sample interconnection

agreement that may be used

by a utility that has yet to

establish a program.

Fig. 2 Tower types

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