Skyjack SJ6832 RTE Series Manuel utilisateur

ROUGH TERRAIN SCISSORS

MODEL SJ6832 RTE

159178AD-A January 2018

OPERATING MANUAL (AS)

This manual is based on Serial Number(s):

SJ6832 RTE 37 300 001 - 370 300 174

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Parts (North America)

Toll Free: 1-800-965-4626

Toll Free Fax: 1-888-782-4825

E-mail: [email protected]

Skyjack Australia Pty Ltd.

Unit 1, 35 Honeycomb Drive

Eastern Creek

New South Wales 2766

Australia

Tel: +61 (0) 2 9854 0700

Fax: +61 (0) 2 9854 0777

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 Swenson Ave. St. Charles,

Phone: 630-262-0005

Toll Free: 1-800-275-9522

Fax: 630-262-0006

Email: [email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

Rough Terrain Electric Scissors

December 2007 Page 3

The Safety Alert Symbol identifies important

safety messages on MEWP, safety signs in

manuals or elsewhere. When you see this

symbol, be alert to the possibility of personal

injury or death. Follow the instructions in the

safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for safe operation and which,

if not followed, may result in a malfunction or damage to the MEWP.

Page 4 December 2007

Rough Terrain Electric Scissors

Section 1 - About Your MEWP ................................................................................................................ 5

Read and Heed .....................................................................................................................................................5

Safety Rules ...........................................................................................................................................................6

Section 2 - Familiarization ................................................................................................................... 11

2.1 Familiarization of SJ68RTE Series ............................................................................................................11

2.2 Component Identification ..........................................................................................................................12

2.3 Visual & Daily Maintenance Inspections ...................................................................................................16

2.4 Function Tests ............................................................................................................................................23

2.5 Winching and Towing Procedure ..............................................................................................................33

2.6 Emergency Lowering Procedure ..............................................................................................................34

Section 3 - Operation ........................................................................................................................... 35

3.1 General ......................................................................................................................................................35

3.2 Major Components ....................................................................................................................................36

3.3 Major Assemblies ......................................................................................................................................37

3.4 Serial Number Nameplate .........................................................................................................................37

3.5 Component Identification ..........................................................................................................................38

3.6 Component Identification (Optional Equipment/Attachments) ................................................................40

3.7 Operator’s Responsibility ..........................................................................................................................45

3.8 Start Operation ..........................................................................................................................................46

3.9 Guardrail Folding Procedure .....................................................................................................................54

3.10 Loading/Unloading ....................................................................................................................................56

3.11 Moving the MEWP Through a Doorway ....................................................................................................58

3.12 Maintenance Support Procedure ..............................................................................................................60

3.13 Battery Maintenance ..................................................................................................................................61

Section 4 - Tables .................................................................................................................................. 63

Table 4.1 Standard and Optional Features .....................................................................................................63

Table 4.2 Specifications and Features ............................................................................................................64

Table 4.3 Owner’s Annual Inspection Record .................................................................................................65

Table 4.4 Maximum Platform Capacities (Evenly Distributed) ........................................................................66

Table 4.5 Floor Loading Pressure ...................................................................................................................67

Table 4.6 Operator’s Daily Inspection Checklist .............................................................................................69

Section 5 - Labels .................................................................................................................................. 71

Table of Contents

Rough Terrain Electric Scissors

December 2007 Page 5

Section 1 - About Your Aerial Platform Read and Heed

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications

and dimensions are subject to change without notice.

Mobile Elevating Work Platform (MEWP) Definition

A mobile device that has a positionable platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK Rough Terrain Compact Electric Series MEWP is designed to transport and raise personnel, tools

and materials to overhead work areas.

Use of Equipment

The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated driving must only

be done on a firm, level surface. It can be driven over uneven terrain only when the platform is fully lowered.

Manual

The operating manual is considered a fundamental part of the MEWP. It is a very important way to communicate

necessary safety information to users and operators. A complete and legible copy of this manual must be kept in

the provided weather-resistant storage compartment on the MEWP at all times.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located

on the platform and all other warnings in this manual and on the MEWP. Compare the labels on the MEWP with the

labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJRT Compact Electric Series MEWP to be free of defective parts and workmanship

for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge

for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK MEWP is designed to accept a variety of optional accessories. These are listed under “Standard

and Optional Features” in Table 4.1. Operating instructions for these options (if equipped) are located in Section 3

of this manual.

For non-standard components or systems, contact the SKYJACK Service Department at

( : 61 (0) 28786 3200

7 : 61 (0) 28786 3222

Include the model and serial number for each applicable MEWP.

Scope of this Manual

a. This MEWP meets requirements of the Guideline published by the National Regulators’ Committee on High

Risk Plant dated 27 May 2010.

b. Operators are required to conform to national, state or territorial/provincial and local health and safety regulations

applicable to the operation of this MEWP.

Page 6 December 2007

Rough Terrain Electric Scissors

Safety Rules Section 1 - About Your Aerial Platform

WARNING

Failure to comply with your required responsibilities in the use and operation of the MEWP could

result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this MEWP is

mandatory. The following pages of this manual should be read and understood completely before operating the

MEWP.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard

This MEWP is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized

power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This MEWP

does not provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE THE MEWP AS A GROUND FOR WELDING.

DO NOT OPERATE THE MEWP DURING LIGHTNING OR STORMS.

DO NOT OPERATE THE MEWP NEAR POWER LINES. MAINTAIN A MINIMUM SAFE APPROACH

DISTANCE (MSAD) FROM ENERGIZED POWER LINES.

Without Spotter With Spotter

Up to and including 133KV 6.4 3

Greater than 133KV 10 8

1013AA

Voltage Range (Phase to Phase)

DANGER

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

AS 2550.10-2006 Requirements

Minimum Safe Approach Distance (Meters)

Rough Terrain Electric Scissors

December 2007 Page 7

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state/provincial and local

rules which apply to your MEWP and jobsite.

• TURN main power disconnect switch “ ” off

when leaving the MEWP unattended. Remove

the key to prevent unauthorized use of the MEWP.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this

MEWP.

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

• DO NOT raise the MEWP or

operate elevated in windy or

gusty conditions that exceed

the limits specified in Section

4, Table 4.4.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed

to the wind will decrease

MEWP stability. Avoid tenting.

• DO NOT elevate the MEWP if it is not on a firm,

level surface.

• DO NOT drive elevated near

depressions or holes of any

type,loading docks, debris,

drop-offs or surfaces that

may affect the stability of the

MEWP.

• IF OPERATION IN AREAS

WITH HOLES OR DROP-

OFFS IS ABSOLUTELY

NECESSARY, elevated driving

shall not be allowed. Position

the MEWP horizontally

only with the platform fully-

lowered. After ensuring that

all 4 wheels or outriggers

(if equipped) have contact

with a firm, level surface, the

MEWP can be elevated. After

elevation, the drive function

must not be activated.

• DO NOT elevate or drive

elevated on a slope. Elevated

driving must be done on a

firm, level surface.

• DO NOT ascend or descend

a grade when elevated. When

fully lowered, ascending or

descending, only grades up

to rated maximum listed in

Table 4.2 are permissible.

Page 8 December 2007

Rough Terrain Electric Scissors

Safety Rules Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT operate on surfaces not capable of

holding the weight of the MEWP including the

rated load, e.g. covers, drains, and trenches.

• DO NOT drive elevated on a

soft or uneven surface.

• DO NOT operate an MEWP

that has ladders, scaffolding or

other devices mounted on it to

increase its size or work height.

It is prohibited.

• DO NOT exert horizontal

(manual) force on MEWP that

exceeds the limits specified in

Table 4.4.

• DO NOT use the MEWP as a

crane. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• DO NOT climb on scissor arm

assembly. It is prohibited.

• AVOID overhead obstructions.

Be aware of overhead

obstructions or other possible

hazards around MEWP when

lifting or driving.

• DO NOT raise the MEWP while

the MEWP is on a truck, fork lift

or other device or vehicle.

• AVOID crushing hazards. Be

aware of crushing hazards

when lifting or driving. Keep all

body parts inside the MEWP.

• DO NOT lower the platform

unless the area below is clear

of personnel and obstructions.

• ENSURE that there are no

personnel or obstructions in the

path of travel, including blind

spots.

• BE AWARE of blind spots when

operating the MEWP.

• ENSURE ALL tires are in good

condition and bolts are properly

tightened.

• DO NOT use with improperly

inflated/damaged tires or

wheels. Refer to Section 2:

Wheel/Tire Assembly.

Rough Terrain Electric Scissors

December 2007 Page 9

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT exceed the rated

capacity of the MEWP.

• DO NOT distribute load

unevenly.

• DO NOT alter or disable limit

switches or other safety devices.

• DO NOT use the MEWP without

guardrails, locking pins and the

entry gate/chain/bar in place.

• DO NOT operate if MEWP is not

working properly or if any parts

are damaged or worn.

• DO NOT leave MEWP

unattended with key in key

switch.

• DO NOT use under influence

of alcohol or drugs.

• DO NOT attempt to free a snagged platform with

lower controls until personnel are removed from

the platform.

• DO NOT position the MEWP against another

object to steady the platform.

• DO NOT place materials on the guardrails

or materials that exceed the confines of the

guardrails unless approved by Skyjack.

• STUNT driving and horseplay are prohibited.

Page 10 December 2007

Rough Terrain Electric Scissors

Safety Rules Section 1 - About Your Aerial Platform

WARNING

Entering and exiting the MEWP should

only be done using the three points of

contact.

• Use only equipped access openings.

• Enter and exit only when the MEWP is in the

fully retracted position.

• Do use three points of contact to enter and exit

the platform. Enter and exit the platform from the

ground only. Face the MEWP when entering or

exiting the platform.

• Three points of contact means that two hands and

one foot or one hand and two feet are in contact

with the MEWP or the ground at all times during

entering and exiting.

WARNING

An operator should not use any MEWP

that:

• does not appear to be working

properly.

• has been damaged or appears to have

worn or missing parts.

• has alterations or modifications not

approved by the manufacturer.

• has safety devices which have been

altered or disabled.

• has been tagged or locked out for

non-use or repair.

Failure to avoid these hazards could

result in death or serious injury.

Jobsite Inspection

• Do not use in hazardous locations.

• Perform a thorough jobsite inspection prior to

operating the MEWP, to identify potential hazards

in your work area.

• Be aware of moving equipment in the area. Take

appropriate actions to avoid collision.

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

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