Skyjack SJ82 T Manuel utilisateur

OPERATION

MANUAL

SJ82 T, SJ86 T

TELESCOPIC BOOMS

213205AAA

December 2019

ANSI/CSA

This manual is for MEWPs with serial numbers:

SJ82 T, SJ86 T: A402 000 001 & Above

Original instructions in English.

Please refer to the website (www.skyjack.com) for

contact information, other serial numbers, most

recent technical manuals, and USB software.

SJ82 T, SJ86 T 213205AAA

The Safety Alert Symbol identies important safety

messages on MEWPs, safety signs in manuals or

elsewhere. When you see this symbol, be alert to

the possibility of personal injury or death. Follow the

instructions in the safety message.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in death

or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in minor

or moderate injury. It may also be used to alert

against unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for

safe operation and which, if not followed, may

result in a malfunction or damage to the MEWP.

Red

DANGER.

Orange

WARNING.

Yellow

CAUTION.

Green

Emergency-

lowering

procedure.

Blue

Safety

information.

THIS SAFETY ALERT SYMBOL MEANS ATTENTION!

BE ALERT! YOUR SAFETY IS INVOLVED.

213205AAA SJ82 T, SJ86 T

Notes

SJ82 T, SJ86 T 213205AAA

Section 1 – About this Mobile Elevating Work Platform (MEWP) . . . . . . . . . . . . . . . . . . . . 9

1.1 Read and heed .....................................................................9

1.1-1 Mobile Elevating Work Platform (MEWP) definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1-2 Purpose of equipment ...........................................................9

1.1-3 Use of equipment ...............................................................9

1.1-4 Operation manual ...............................................................9

1.1-5 Operator ......................................................................9

1.1-6 Service policy and warranty .......................................................9

1.1-7 Ownership of MEWP .............................................................9

1.1-8 Optional equipment .............................................................9

1.1-9 Scope of this manual ...........................................................10

1.2 Primary assemblies ................................................................11

1.3 Serial number nameplate ...........................................................12

1.4 Maintenance responsibility ..........................................................13

1.4-1 Operator .....................................................................13

1.4-2 Maintenance and inspection schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4-3 Owner .......................................................................13

Section 2 – General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.1 Electrocution hazards ..............................................................15

2.1-1 Minimum distance from electrical conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.2 Safety instructions ................................................................16

2.3 Fall-protection ....................................................................19

2.4 Worksite inspection ................................................................19

Section 3 – Familiarization ..................................................21

3.1 Overview of the MEWP .............................................................22

3.2 Manual storage box ................................................................23

3.3 Control functions ..................................................................23

3.3-1 Main power disconnect switch ....................................................23

3.3-2 Footswitch ....................................................................23

3.3-3 Base control console ...........................................................24

3.3-4 Platform control console .........................................................26

3.4 Features and devices ..............................................................29

3.4-1 Drive speed ...................................................................29

3.4-2 Drive direction .................................................................29

3.4-3 Tilt switch ....................................................................29

3.4-4 Platform load sensing system .....................................................29

Table of Contents

213205AAA SJ82 T, SJ86 T

3.4-5 Overload status ................................................................30

3.4-6 Brake-release system ...........................................................31

3.4-7 Secondary guarding electrical (SGE) ...............................................31

3.4-8 Drive-bypass valve .............................................................32

3.4-9 AC power socket on the platform ..................................................32

3.4-10 Motion alarm ..................................................................32

3.4-11 Differential lock switch ..........................................................32

3.4-12 Turret transportation lock ........................................................32

3.5 Optional equipment and attachments .................................................33

3.5-1 Flashing amber light ............................................................33

3.5-2 Welder .......................................................................33

3.5-3 Cold or arctic weather package ...................................................34

3.5-4 Tool Tray .....................................................................34

3.5-5 Glazier ......................................................................34

3.5-6 Pipe Rack ....................................................................35

3.5-7 Elevate™ telematics - access control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Section 4 – Inspections Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.1 Operator’s responsibility ............................................................37

4.2 Visual and daily maintenance inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

4.2-1 Labels .......................................................................38

4.2-2 Electrical .....................................................................38

4.2-3 Limit switches .................................................................38

4.2-4 Hydraulic .....................................................................38

4.2-5 Engine compartment ............................................................39

4.2-6 Control compartment ...........................................................41

4.2-7 Base ........................................................................43

4.2-8 Platform assembly ..............................................................45

4.2-9 Boom assembly ...............................................................46

4.2-10 Optional equipment and attachments ...............................................48

4.3 Function tests ....................................................................49

4.3-1 Do a test of the main power disconnect switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4.3-2 Do a test of the base keyswitch and the emergency-stop button and light . . . . . . . . . . . . . . . . . . 49

4.3-3 Do a test of the start/function enable/emergency power switch and all the boom and platform

functions .....................................................................50

4.3-4 Do a test of the platform self-leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3-5 Do a test of the platform capacity zone indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3-6 Do a test of the emergency power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.3-7 Do a test of the off/base/platform switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4.3-8 Do a test of the positive air shut-off switch (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.3-9 Do a test of the emergency-stop button and emergency-stop light on the platform . . . . . . . . . . . 53

4.3-10 Do a test of the load sensing module self-check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

4.3-11 Do a test of the footswitch and all the boom and platform functions . . . . . . . . . . . . . . . . . . . . . . . 54

SJ82 T, SJ86 T 213205AAA

4.3-12 Do a test of the platform capacity zone indicator lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4.3-13 Do a test of the wire ropes .......................................................54

4.3-14 Do a test of the secondary guarding electrical (SGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.3-15 Do a test of the engine start/on/off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.3-16 Do a test of the emergency power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.3-17 Do a test of the manual platform-leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.3-18 Do a test of the steer function .....................................................57

4.3-19 Do a test of the drive function .....................................................57

4.3-20 Do a test of the brakes ..........................................................57

4.3-21 Do a test of the horn ............................................................57

4.3-22 Do a test of the elevated travel speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4.3-23 Do a test of the differential lock ...................................................58

4.3-24 Do a test of the oscillating cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.4 Operator’s checklist ...............................................................60

Section 5 – Operation ......................................................62

5.1 Energize the base control console ....................................................62

5.2 Rotate the platform with the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

5.3 Rotate the turret with the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.4 Move the jib up and down with the base control console (optional equipment) . . . . . . . . . . . . . . . .63

5.5 Raise or lower the main boom with the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

5.6 Extend or retract the boom with the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

5.7 Make the platform level with the base control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

5.8 Operate with the emergency power switch at the base control console . . . . . . . . . . . . . . . . . . . . . . 64

5.9 Energize the platform control console .................................................64

5.10 Drive forward or rearward ...........................................................65

5.11 Steer ............................................................................65

5.12 Move the jib up and down with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

5.13 Extend or retract the boom with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.14 Make the platform level with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

5.15 Rotate the platform with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

5.16 Raise or lower the main boom with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . .66

5.17 Operate the horn ..................................................................66

5.18 Rotate the turret with the platform control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

5.19 Operate with the emergency power switch at the platform control console . . . . . . . . . . . . . . . . . . .66

5.20 Engage or disengage the differential lock switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

5.21 MEWP shutdown ..................................................................66

5.22 Generator (optional equipment) ......................................................67

5.23 Glazier tray (optional equipment) ......................................................67

5.24 Cold or arctic weather package (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Section 6 – Additional Procedures ...........................................69

6.1 Use the emergency-lowering function .................................................69

213205AAA SJ82 T, SJ86 T

6.1-1 At the base control console: ......................................................69

6.1-2 At the platform control console: ...................................................69

6.2 Chassis tilt recovery ...............................................................70

6.2-1 Platform uphill .................................................................70

6.2-2 Platform downhill ..............................................................70

6.3 Release the brakes manually ........................................................71

6.4 Winch and tow the MEWP ...........................................................72

6.5 Refuel ...........................................................................73

6.5-1 Refuel the MEWP ..............................................................73

6.6 Move the MEWP for transport ........................................................74

6.6-1 Lock the turret .................................................................74

6.6-2 Hoist the MEWP ...............................................................75

6.6-3 Tie down the MEWP ............................................................76

Section 7 – Technical Diagrams and Specications ..............................77

7.1 Technical diagrams ................................................................78

7.2 Standard and optional equipment ....................................................82

7.3 Owner’s annual inspection record ....................................................83

7.4 Specications ....................................................................84

7.5 Environment ......................................................................85

7.6 Tire/wheel specications ...........................................................85

7.7 Maximum platform capacities (evenly distributed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

7.8 Floor loading pressure .............................................................86

Section 8 – Labels ........................................................87

8.1 Engine side ......................................................................88

8.2 Engine compartment ...............................................................91

8.3 Front side ........................................................................93

8.4 Control side ......................................................................94

8.5 Control compartment ..............................................................98

8.6 Rear side .......................................................................101

8.7 Platform ........................................................................102

8.8 Platform control console ...........................................................108

Section 9 – Unique Skyjack Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

SJ82 T, SJ86 T 213205AAA

Section 1 – About this Mobile Elevating

Work Platform (MEWP)

1.1 Read and heed

Skyjack is continuously improving and expanding

product features on its equipment; therefore,

specications and dimensions are subject to change

without notice.

1.1-1 Mobile Elevating Work Platform

(MEWP) denition

A mobile machine intended for moving persons, tools,

and material to working positions, consisting of a work

platform with controls, an extending structure and a

chassis.

1.1-2 Purpose of equipment

The Skyjack Telescopic Boom Lifts are designed

to move personnel, tools, and materials to working

positions.

1.1-3 Use of equipment

The MEWP is a highly maneuverable, mobile work

station. Work platform elevation and elevated driving

must only be done on a rm, level surface.

1.1-4 Operation manual

The operation manual is an important part of the

MEWP. It is important to always keep a copy of this

manual in the weather-resistant manual storage box of

the MEWP. The manual must be in good condition.

1.1-5 Operator

The operator must read and completely understand

this operation manual, the safety panel label located

on the platform, the limitations, operating procedures,

operator’s responsibility for maintenance and all other

warnings and instructions in this manual and on the

MEWP.

Before you operate the MEWP, make sure you read

and completely understand this information:

1. The full contents of the operation manual,

including the MEWP limitations and the

responsibilities of the operator for the operation,

applicable maintenance and safety instructions.

2. The safety panel label on the platform, the labels

on the MEWP and the attachments.

Compare the labels on the MEWP with the labels in

this manual. Immediately replace any labels that are

damaged or missing.

Only trained and authorized personnel shall be

permitted to operate a MEWP.

The operator must be familiar with the employer’s

work rules and related government regulations.

1.1-6 Service policy and warranty

Skyjack warrants each new product to be free of

defective parts and workmanship for the rst 2 years

or 3000 hours, whichever occurs rst. Any defective

part will be replaced or repaired by your local Skyjack

dealer at no charge for parts or labor. In addition,

all products have a 5 year structural warranty.

Contact the Skyjack Service Department for warranty

statement extensions or exclusions.

1.1-7 Ownership of MEWP

Notify Skyjack of MEWP ownership. If you sell or

transfer the ownership of a MEWP, promptly notify

Skyjack of the new owner’s contact information.

Skyjack needs this information to inform the owner of

any updates or additional activities that are necessary

to keep the machine in proper working condition.

1.1-8 Optional equipment

This MEWP is designed to accept a variety of optional

accessories. Refer to Section 7.2 for a list of the

optional accessories. Operating instructions for these

options are located in Section 5 of this manual.

For components or systems that are not standard,

speak to the Skyjack Service Department. Give the

model and serial number for each applicable MEWP.

213205AAA SJ82 T, SJ86 T

Section 1 – About this Mobile Elevating Work Platform (MEWP) Read and heed

1.1-9 Scope of this manual

1. This manual applies to the ANSI/SAIA and CSA

versions of the Telescopic Boom Lift series. For a

list of applicable models, refer to Section 7.2.

▪Equipment identied with ANSI meets the

ANSI/SAIA A92.20-2018 standard.

▪Equipment identied with CSA meets the

CSA B354.6:2017 standard.

Autres manuels pour SJ82 T

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Skyjack Nacelle élévatrice à flèche

Skyjack

Skyjack SJ45 T+ Manuel utilisateur

Skyjack

Skyjack SJ60AJ+ Manuel utilisateur

Skyjack

Skyjack SJ82 T Manuel utilisateur

Skyjack

Skyjack SJ86 T Manuel utilisateur

Skyjack

Skyjack SJ 8841E Manuel utilisateur

Skyjack

Skyjack SJ45 AJ+ Manuel utilisateur

Skyjack

Skyjack SJ 3219 Manuel utilisateur

Skyjack

Skyjack SJ30AJE Manuel utilisateur

Skyjack

Skyjack SJ45T Manuel utilisateur

Skyjack

Skyjack SJ 46AJ Manuel utilisateur

Skyjack

Skyjack SJ46 AJ+ Manuel utilisateur

Skyjack

Skyjack SJ 46A Manuel utilisateur

Skyjack

Skyjack SJ85 AJ Manuel utilisateur

Skyjack

Skyjack SJ45 AJ+ Manuel utilisateur

Skyjack

Skyjack SJ 3215 Manuel utilisateur

Skyjack

Skyjack SJ85 AJ Manuel utilisateur

Skyjack

Skyjack SJ643 TH Manuel utilisateur

Skyjack

Skyjack SJ46 AJ+ Manuel utilisateur

Skyjack

Skyjack SJKB-33N Manuel utilisateur

Skyjack

Skyjack SJ 7135 Manuel utilisateur

Skyjack

Skyjack SJ-7027 Manuel utilisateur

Skyjack

Skyjack 3215 SJIII Compact Series Manuel utilisateur

Skyjack

Skyjack SJ1044 TH Manuel utilisateur

Skyjack

Skyjack SJ63 AJ+ Manuel utilisateur

Manuels Nacelle élévatrice à flèche populaires d'autres marques

Genie

Genie Z-80 Manuel utilisateur

Genie

Genie Z-45/25 Manuel utilisateur

JLG

JLG Skytrak 6036 Manuel d'utilisation et d'entretien

Terex

Terex Z80H-7733 Manuel utilisateur

Terex

Terex Gyro 4020 Manuel utilisateur

Terex

Terex Genie Z-51/30 J Manuel utilisateur

LGMG

LGMG T65JE Manuel utilisateur

Genie

Genie Z-135/70 Manuel utilisateur

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Manuel d'utilisation et d'entretien

Oshkosh

Oshkosh JLG 1500SJ Guide d'installation et d'utilisation

Oshkosh

Oshkosh JLG 800A Guide d'installation et d'utilisation

Terex

Terex Genie Z-135/70 Manuel utilisateur

Molift

Molift Quick Raiser 205 Manuel utilisateur

Snorkel

Snorkel SL26RTE Guide de démarrage rapide

Terex

Terex Genie Z-135/70 Manuel d'installation et d'exploitation

Terex

Terex Genie ZX-135/70 Manuel d'installation et d'exploitation

Oshkosh Corporation

Oshkosh Corporation JLG E300A Manuel utilisateur

Terex

Terex Genie GTH-3007 Manuel utilisateur