Sky Climber SKYMASTER Manuel utilisateur

SKY CLIMBER LLC –1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

N.V. SKY CLIMBER EUROPE S.A. - Boomsesteenweg 14 - 2630 Aartselaar - Belgium

Email: [email protected] - Tel: +32 (0)3 887 81 20 - Fax: +32 (0)3 887 09 94

Artesia Bank 550 33 14700 09 - BTW: BE 407 249 055 - HRA 185.015

SKYMASTER®

Owners Manual

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

Revision History:

Revision #

Description

06/24/09

Draft Review

08/1/09

Initial Release

09/11/09

Clarification to Page 34, Connecting Rod Installation

12/3/09

Updated Images with New Dog Design

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

FOREWORD

Welcome to Sky Climber.

Congratulations on your new Sky Climberproduct. All Sky Climber

products are designed and certified to the highest worldwide industry

standards. Our continuous quality control ensures this product is

manufactured to relevant codes.

It is your responsibility to READ AND UNDERSTAND the contents of

this manual. If you have any questions whatsoever, contact your dealer

or Sky Climbercustomer service.

Sky Climber“Owners Manuals” are designed for easy and efficient

use. Each part can be recognized easily with the use of exploded views.

Part numbers are shown near the assembly. The parts list, with part

numbers and descriptions, are in chronological order.

Sky Climberreserves the right to continually improve its products.

Every effort has been made to make this manual as accurate as possible

at the time of production; however there may be product changes, which

are not detailed in this manual.

We remind you to always wear personal fall protection equipment.

You’re Sky ClimberTeam

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

CONTENTS: SKYMASTER®

COVER PAGE

........................................

REVISION HISTORY

........................................

FOREWORD

........................................

CONTENTS

........................................

SAFETY GENERAL

GUIDELINES

........................................

5-13

OPERATOR & OPERATION

SAFETY

........................................

14-20

INSPECTIONS

........................................

21-24

PRODUCT DESCRIPTION

........................................

ASSEMBLY METHODS

........................................

26-38

PRODUCT OPERATION

........................................

39-41

DISASSEMBLY

METHODS

........................................

42-44

CHECK LIST

........................................

45-46

OSHA AND ANSI

........................................

LOG BOOK REQUIREMENTS

........................................

GUIDE TO ORDER SPARE

PARTS - SKYMASTER

........................................

QUESTIONS / CONTACTS

........................................

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

GUIDELINES

The SKYMASTER® System was designed and integrated using Sky

Climber products. The entire functionality, design intent, integrity and

performance were built around the SSU Staging and Sky Climber

Hoists.

•Maximum Height = 200 Feet

•Maximum SSU Width Between Masts = 15 Meters

TO EMPLOYER AND/OR RENTAL AGENCY

It is imperative that this manual be given to the operator of Sky Climber

equipment and that they read, fully understand, and follow all

instructions contained herein.

WARNING

Any use of this equipment, other than in strict accordance with

these instructions, shall be at the Operator's risk and

may result in serious injury to themselves or others.

REMEMBER SAFETY IS THE RESPONSIBILITY

OF BOTH YOU AND THE OPERATOR.

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

Safety is of the utmost importance when installing and

using the SKYMASTER® System equipment.

This section covers general guidelines. Follow your Manufacturer's

Instructions for proper equipment assembly. Follow all applicable

Federal, State, and Local rules and regulations.

Test your system before going aloft.

Continue to check to be sure your system remains safe throughout

the entire use on the job.

Make certain there are no obstructions to the vertical platform

travel.

RIGGING:

WARNING Rigging is the responsibility of the user. Do not

attempt to rig a job unless you are qualified. Failure of rigging may

result in serious injury or death.

Consult a professional structural engineer or the building owner to

verify safety of the Building or Structure to be rigged. Have them

clearly identify the construction and strength of all components used

in the rigging process.

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

Wire Rope Handling and Storage:

Always wear gloves to protect your hands when working with wire

rope.

Store wire rope in a coil or on a spool.

Protect rope from physical abuse, inclement weather, and corrosive

materials.

Do not drop wire rope from any height.

Uncoil wire rope carefully to avoid kinking or inducing a twist.

Do not uncoil by tossing coil over the edge of a structure.

Avoid dragging wire rope in dirt or around objects that could

scrape, crush, bend, or damage it.

Galvanized wire rope specified by Sky Climber, LLC is lubricated

at the factory and under normal conditions does not require further

lubrication.

Wire Rope Preparation:

Always use 5/16 inch wire rope of the proper length and

construction.

5/16 inch, G, XIP, RL, PRF**

Braze both ends a maximum of ½ inch in length.

WARNING:Wire rope is an expendable item. It begins

to wear when it is put into use. Do not use kinked, bird-

caged, excessively worn or damaged wire rope. Such use

may result in injury or death to yourself or others.

WIRE ROPE:

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

Air cool, then grind the tip to a blunted point.

G=Galvanized

XIP= Extra Improved Plow

RL=Right Lay

PRF= Preformed

Wire Rope Rigging:

Sky Climber only recommends a hand-tucked eye splice with

protective thimble, poured zinc socket, swaged socket or

compression fitting should be used to connect the suspension

cable to the anchorage point ofthe “Carriage”connection on the

SKYMASTER® System.

NEVER use U-type clamps which can crush wires and reduce wire

rope strength.

NEVER use J-clamps or Fistgrips at the Carriage connection

point.

These style Clamps will loosen; and require being torque at the

beginning of each shift.

Use a 5/16 inch thimble and a 5/8 inch shackle.

Use insulated thimbles when welding from platform. Minimum of

four J-type clamps, evenly spaced, are required.

Wire rope must support 6:1 safety factor.

A properly made 5/16 inch wire rope will have a minimum

breaking strength of least 9,400 lbs.

Store extra rope neatly coiled, tied, and protected from the

weather.

Wire rope must be rigged to remain vertical with suspension points

directly above the hoist entry guide or lead-in device.

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

Wire Rope Replacement:

Wire rope is critical to safe and trouble-free operation.

Replacement rope shall be to Sky Climber’s specifications. Use of

wire rope obtained from sources other than those specified by Sky

Climber could result in serious personal injury, property damage,

and/or equipment breakdown.

SSU PLATFORMS:

Follow the platform load specification.

Check stirrup bolts daily for soundness and tightness.

Use toe boards, handrails and mid-rails on all open sides.

Acids can destroy aluminum platforms. Replace platform

immediately if exposed to acids or corrosive materials.

Operate platform in level position only.

Work from deck of platform only. Do not stand on guardrails, toe

boards, platform/work cage supported objects or lean out from

ends of the platform. Do not use ladders etc. to get at higher

elevations.

Do not bridge from one platform to another, or to any structure or

other equipment.

Do not horizontally transfer a work platform while it is suspended

in the air. Perform all transfer operations ONLY with the platform

resting on a safe surface.

SKY CLIMBER LLC

1800 Pittsburgh Drive - Delaware - Ohio 43015 - U.S.A

Email: [email protected] - Tel: +1 740 203 3900 - Fax: +1 740 203 3901

Website: http://www.skyclimber.com

form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written

permission of the publisher.

WELDING:

Use the following precautions when welding to prevent the possibility of

electric shock to personnel and/or the possibility of welding current

passing through the wire rope.

Attach each wire rope to its suspension point with a suitable

insulated thimble. Insulate extra rope stored on the roof to prevent

grounding, or terminate the suspension rope at the insulated

thimble.

Cover the supporting wire rope with insulating material above and

below the Sky Climber® Hoist.

Use a length of split rubber tube taped in place around the cable as

follows:

oExtend above the Sky Lock brake for 4 to 5 feet (more if

required by local codes).

oExtend below the Sky Climber® Hoist, far enough to insulate

the tail line from the platform. Guide and/or retain the

portion of the tail line below the platform so that it does not

become grounded.

Cover each Sky Climber Hoist, Sky Lock Brake, and Wire Winder

with protective covers made from insulating material.

Connect a grounding conductor from the platform to the work

piece. The size of this conductor must be equal to or greater than

the size of the stinger lead.

NOTE: This must be a secondary conductor and must not be in series

with the primary conductor between the welder and the work piece.

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