Skals AMV1 Manuel utilisateur

Manual

Weighing Machine

AMV1

A/S SKALS MASKINFABRIK

HOVEDGADEN 56

DK-8832 SKALS, DENMARK

Tel.: +45 87 25 62 00

Fax: +45 86 69 49 99

Email: [email protected]

http://www.skals.dk/

1Contents

1Contents........................................................................................................................2

2Introduction ...................................................................................................................3

3Safety ............................................................................................................................4

3.1Pictograms.......................................................................................................................... 4

4In general ......................................................................................................................5

4.1Feed belt............................................................................................................................. 6

4.2Vibration chutes.................................................................................................................. 6

4.3Weighing tank..................................................................................................................... 7

4.4Cross conveyor................................................................................................................... 8

4.5Sack platform...................................................................................................................... 9

4.6Operating panel .................................................................................................................. 9

5Operation ......................................................................................................................9

5.1Set-up ................................................................................................................................. 9

5.2Electrical connection........................................................................................................... 9

5.3Start-up............................................................................................................................. 10

6Control.........................................................................................................................11

6.1Homescreen ..................................................................................................................... 11

6.2Settings............................................................................................................................. 11

6.3Skals................................................................................................................................. 12

6.4Automatic operation settings ............................................................................................ 13

6.5Manual operation settings ................................................................................................ 17

6.6Emptying the machine ...................................................................................................... 18

7Service and maintenance............................................................................................18

7.1Bearings ........................................................................................................................... 18

7.2Gear.................................................................................................................................. 18

7.3Belt ................................................................................................................................... 18

7.4Vibration chutes................................................................................................................ 20

7.5Cleaning ........................................................................................................................... 21

8Transport.....................................................................................................................22

9Troubleshooting ..........................................................................................................23

9.1Fault described in display. ................................................................................................ 23

9.2Other faults. ...................................................................................................................... 24

10Spare parts list .........................................................................................................25

10.1Weighing tank................................................................................................................... 26

10.2Vibrator chute ................................................................................................................... 27

10.3Feed belt........................................................................................................................... 28

10.4Cross conveyor................................................................................................................. 29

11Diagrams..................................................................................................................31

12EU Declaration of Conformity...................................................................................32



2Introduction

Read this user manual thoroughly before using the machine.

The machine is use for weighing potatoes, onions, carrots and other similar products.

The machine can weight portion sizes from 1–50 kg.

The machine can weigh large portions up to 1000 kg.

The machine may be operated in a temperature range of -10 to +40 C°.

The information plate and CE label are positioned on the side of the machine, close to the

control panel.

3Safety

Any persons working in the close vicinity of the machine must not wear loose-fitting

clothing as this will be hazardous.

3.1 Pictograms

Two types of pictograms are positioned on the machine. Warnings and instructions.

Warnings

HAZARD - ROTATING PARTS.

Avoid touching or coming into contact with the machine's

moving parts. This applies to fingers and clothing, since this

can lead to mutilation.

CRUSH HAZARD.

Avoid touching or coming into contact with the machine's

moving parts. This applies to fingers and clothing, since this

can lead to mutilation.

Instructions

HOOK

Describes where the hook must be positioned when the machine is to be

lifted by a crane.

STRAP HERE

Describes where the machine shall be secured during transport.

FORKLIFT TRUCK

Describes where the forks must be positioned when lifting with a forklift

truck.

4In general

Description of machine

Buffer tank

Feed belt

Vibration chutes

Wei

hin

tank

Cross conveyor

Operating panel

Feed hopper

4.1 Feed belt

The feed belt transports the products from the feed hopper up to the buffer tank above the

vibration chutes. The buffer tank has two sensors that activate and deactivate the feed

belt.

To achieve optimal operation, it is important that the feed hopper is always filled

with products.

4.2 Vibration chutes

The machine is equipped with three vibration chutes, designed to fill and dose the

weighing tank.

All three of the vibration chutes switch on automatically when the weighing tank shall be

filled and only two of the chutes operate when dosing for the required weight.

Fill chute.

Dosing chute

Fill chute.

4.3 Weighing tank

The weighing tanks' volume capacity is 57 l.

The weighing tank must be checked regularly and if required, cleaned of any soil that has

accumulated.

During operation, the weighing tank must not be touched otherwise the weighing result will

not be correct.

4.4 Cross conveyor

The cross conveyor allows the machine to be operated by two people at the same time.

When the operating sensor is activated on a specific side, the cross conveyor will transport

the next portion to that side.

NB: The machine 'remembers' an activation of the operating sensor, even though the

cross conveyor is not ready to deliver a portion!

The machine is supplied with four outlet hoppers as standard. Two hoppers for portion

sizes 1–9 kg and two hoppers for 10–50 kg.

Outlet hopper

Operation sensor

Sack platform

Handle for stabiliser leg

Outlet hopper 10–50 kg Outlet hopper 1–9 kg

4.5 Sack platform

When the height of the sack platform shall be changed, loosen the two finger screws on

the platform and raised/lower the platform and then re-tighten the finger screws.

When weighing portions that weigh more than 10 kg, lower the stabiliser leg at the sack

platform until it supports on the level surface.

4.6 Operating panel

The operating panel consists of a touch display and a stop.

All of the machine's electrical functions are operated via the touch display.

5Operation

Before commissioning the machine, check it to ensure it has not been damaged during

transport.

Any defects must be reported to the dealer immediately.

5.1 Set-up

To ensure correct weighing, the machine must be placed on a stable and level surface.

5.2 Electrical connection

The electrical connection must comply with national applicable regulations.

1 Phase 230 V - N + PE

Stabiliser leg

Handle for

stabiliser le

5.3 Start-up

1. Enter the desired portion size and total number of portions that are to be weighed

using the operating panel.

2. Next, select the programme that is to be used (potatoes, carrots, onions or

optional).

3. Press the "Start" button on the display.

4. The operating sensor is activated.

NB: In the case of start-up after the portion size has been changed the machine may

initially weigh inaccurately. The machine will regulate this automatically after a few

weighings.

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