Siro Lasertec SL10 Manuel utilisateur
Tool / Machine / System
Model Designation:
Welding Laser System
Type:
SL 10
Year of Manufacture:
Serial Number:
2022
__________________
Customer Registration:
Company Name:
Order No.:
Location:
Maunfacturer’s Contact Details:
Company Name:
Siro Lasertec
Laserservice und Vertrieb GmbH
Street:
Rastatter Straße 6
Town:
D-75179 Pforzheim
Telephone:
+49 (0) 7231 154130
Telefax:
+49 (0) 7231 1541329
E-Mail:
info@siro-lasertec.de
Homepage:
www.siro-lasertec.de
Technical Customer Service
support@siro-lasertec.de
Instruction Manual:
Version:
END
Creation Date:
28.03.2023
Instruction manual
Laser Welder
Index
IM Machine Name Rev.: END I
Index
1 Foreword ........................................................................ 4
1.1 Introduction .......................................................................................... 4
1.2 Copyright and Property Rights ........................................................... 4
1.3 Information for the Operating Company ............................................ 4
2 Safety .............................................................................. 5
2.1 Information about Signs and Symbols ............................................... 5
2.2 Intended Purpose ................................................................................. 6
2.3 Reasonably Foreseeable Misuse ........................................................ 6
2.4 Residual Risks ...................................................................................... 7
2.5 Description of the Safety Devices ...................................................... 8
Position of the Emergency Stop Devices .......................................................... 8
Protection of the Eyes against Laser Radiation ................................................ 9
Protection of the Skin against Laser Radiation ................................................. 9
Welding Fumes ............................................................................................... 10
2.6 Labels and Signs on the Welding Laser System ............................. 11
2.7 Operating Personnel / User Groups ................................................. 11
2.8 Safety Instructions for the Operating Personnel ............................ 12
2.9 Safety Instructions for the Maintenance Personnel ........................ 13
Preparation for the Maintenance Work ........................................................... 13
Carrying Out the Maintenance Work ............................................................... 13
2.10 Information about Special Types of Hazard .................................... 13
Electrical .......................................................................................................... 13
Raw Material, Solvents, Oils, Greases and other Chemical Substances ........ 16
Noise ............................................................................................................... 17
3 Product Description .................................................... 18
3.1 Function .............................................................................................. 18
3.2 Construction of the Welding laser system ....................................... 19
3.3 The Work Chamber ............................................................................ 20
3.4 Electrical ............................................................................................. 20
3.5 Shielding Gas ..................................................................................... 21
Index
IM Machine Name Rev.: END II
3.6 Cooling Water ..................................................................................... 21
3.7 Technical Data .................................................................................... 21
4 Transport and Installation .......................................... 22
4.1 Transport ............................................................................................. 22
4.2 Installation .......................................................................................... 23
Safety Devices ................................................................................................ 23
5 Operation ...................................................................... 24
5.1 Safe Operation .................................................................................... 24
Instructions for the Operating Company ......................................................... 25
Electro-technical Instructions .......................................................................... 25
5.2 Operating Controls ............................................................................. 26
User Interface .................................................................................................. 26
Operating Side ................................................................................................ 27
Emergency Stop Button and Key Switch ........................................................ 28
Foot Switch ..................................................................................................... 29
Cross-hair Rotary Control ............................................................................... 29
5.3 Commissioning, Switching On and Off ............................................ 30
Commissioning ................................................................................................ 30
Shielding Gas Connection ............................................................................... 32
Switching On ................................................................................................... 32
Switching Off ................................................................................................... 33
5.4 Operation ............................................................................................ 33
Cross-hair Adjustment ..................................................................................... 34
5.5 Faults ................................................................................................... 35
6 Maintenance ................................................................. 36
6.1 Care / Cleaning ................................................................................... 37
6.2 Maintenance ........................................................................................ 38
General Maintenance Instructions .................................................................. 38
Preparation of the Repair and Maintenance Work .......................................... 38
Checking of the Safety Devices ...................................................................... 38
Safe Maintenance of the Electrical Devices .................................................... 39
6.3 Maintenance Plan ............................................................................... 40
Maintenance of Outsourced Components ....................................................... 41
Water Changes ............................................................................................... 41
Index
IM Machine Name Rev.: END III
Filter Fleece Changes ..................................................................................... 41
6.4 Repairs ................................................................................................ 42
Changing the Safety Glass of the Focusing Lens ........................................... 43
Clean the protective glass of the focusing lens ............................................... 43
Laser Lamp Changes ...................................................................................... 44
7 Disposal ....................................................................... 51
7.1 Environmental Protection .................................................................. 51
7.2 Oil and Oil-containing Waste, Lubricating Greases ........................ 51
7.3 Plastics ................................................................................................ 51
7.4 Metals .................................................................................................. 51
7.5 Electrical and Electronic Scrap ......................................................... 52
7.6 Scrap ................................................................................................... 52
8 Annexes ....................................................................... 53
8.1 Declaration of Conformity ................................................................. 54
8.2 General Assembly Drawing ............................................................... 55
8.3 Parts List with Spare Part Recommendations / Identification ....... 56
8.4 Protocols and Measurement Results ............................................... 57
8.5 Circuit Diagram + Parts List .............................................................. 58
8.6 Software .............................................................................................. 59
8.7 Component Supplier Documentation ............................................... 60
Foreword
IM Machine Name Rev.: END 4
1 Foreword
1.1 Introduction
This instruction manual contains important information for the safe, proper and
economic operation of the welding laser system. Its observance prevents hazards,
reduces repair costs and downtime and increases the reliability and service life of the
welding laser system.
The instruction manual must always be available and be read and applied by every
person who carries out work on or with the welding laser system.
To this belong, amongst other things
– the operating and elimination of faults during operation,
– the maintenance (care, servicing and repair),
– the transportation.
1.2 Copyright and Property Rights
● Make this instruction manual accessible only to authorized personnel.
This instruction manual is protected by copyright law.
The disclosure or duplication of documents, also in the form of extracts, as well as the
exploitation and communication of its contents are not permitted insofar as not
expressly permitted by us in writing.
Infringements shall be punishable and shall commit the offender to pay damages. All
rights for the exercising of industrial property rights are reserved by Siro Lasertec.
1.3 Information for the Operating Company
This instruction manual is an essential component of the welding laser system.
● Ensure that all people who work with or on the welding laser system observe this
instruction manual.
● Spare parts must comply with the technical requirements specified by Siro
Lasertec. This is always guaranteed with the use of original spare parts.
Safety
IM Machine Name Rev.: END 5
2 Safety
The welding laser system has been designed and built in accordance with the state-of-
the-art of technology and the recognized safety-related regulations.
When operating the welding laser systemFehler! Verweisquelle konnte nicht g
efunden werden., hazards for the personnel who work on or with the welding laser
system and / or impairment of the welding laser system as well as other material
assets can occur when they:
– are operated by untrained or uninstructed personnel,
– are not used in accordance with the intended purpose and / or
– are improperly maintained.
2.1 Information about Signs and Symbols
In this instruction manual, the following designations and / or signs and symbols are
used for giving particularly important information:
● Work and / or operating steps are identified with bullet points. Carry out the steps
in the given sequence.
– Lists are identified with indents.
DANGER
This is a warning of an imminent threat of a dangerous situation
with the inevitable consequence of most serious injuries or death if
the specific instruction is not followed exactly.
WARNING
This warns of a dangerous situation that could lead to serious
injuries to people or to death if the specific instruction is not
followed exactly.
CAUTION
This is a warning of a potentially dangerous situation possibly
resulting in moderate or minor injuries if the specific instruction is
not followed exactly.
`
Safety
IM Machine Name Rev.: END 6
INFORMATION
This is a warning of a potentially dangerous situation possibly
resulting in material damage if the specific instruction is not
followed exactly.
This is an indication of useful information about safe and proper
handling.
● Observe the warning signs, operating labels or component markings attached to
the welding laser system. They must not be removed.
● Always maintain these signs and symbols in a fully legible condition.
2.2 Intended Purpose
The welding laser system is working equipment for the welding of metal joints by
means of pulsed laser beams
● Observe the specifications in Chapter 3, Section Technical Data.
Always comply unequivocally with these specifications.
Also belonging to use for the intended purpose is the compliance with the instructions
– for safety,
– for operation and control,
– for maintenance and service,
specified in this instruction manual.
Other uses or use over and above this shall be considered as use not for the
intended purpose. The operating company shall bear the sole liability for any
damages resulting from this. This shall also likewise apply to any unauthorized
modifications made to the welding laser system .
2.3 Reasonably Foreseeable Misuse
The following stated example processing procedures shall be considered as use not
for the intended purpose:
– The use and / or processing of explosive substances.
– The processing of materials other than those stated for the intended purpose.
– The operation of the welding laser system in potentially explosive atmospheres.
– The operation of the welding laser system without fully fitted safety devices.
– Use by private users or users without professional instruction and training.
– The storage of explosive or highly flammable materials in the vicinity of the welding
laser system.
Safety
IM Machine Name Rev.: END 7
– The installation of the welding laser system in unprotected, weather-exposed
rooms or halls.
2.4 Residual Risks
Even with the compliance with all safety regulations, the residual risks described
below remain during the operation of the welding laser system.
● As the employer / operating company, ensure that all personnel that work on or
with the welding laser system are aware of the residual risks.
● Follow the instructions that prevent the residual risks from leading to accidents or
injury or damage.
During setup and preparation work, it may be necessary to disassemble in-house
fitted safety devices. Various residual risks and potential dangers which every
operator must make him- or herself aware of arise through this:
DANGER
Danger to life due to electric shock
Electric shock can result in fatal injuries.
● Before all repair, setup and maintenance work, disconnect the
welding laser system from the power supply.
● Secure the welding laser system against unintentional
switching back on.
● In addition, activate an Emergency Stop button.
Safety
IM Machine Name Rev.: END 8
WARNING
Danger from optical radiation
Class 4 laser light is very dangerous for the eyes and dangerous
for the skin. Even diffusely scattered radiation can be dangerous.
The laser beam can cause fire and explosion hazards. The closed
slats in front of the work chamber downgrade the laser radiation to
Class 1.
● Avoid exposing the eyes or skin to direct or scattered radiation.
● Before starting up the welding laser system, check that all
safety devices are installed and function correctly.
● Never operate the laser with open or damaged slats in front of
the work chamber.
2.5 Description of the Safety Devices
Position of the Emergency Stop Devices
Illustration 1 Emergency Stop
An Emergency Stop button (arrow) is present on the left-hand side next to the
microscope.
● Trigger the Emergency Stop devices once per year.
● Check the function – all drives must come to a safe stop
● Record this process.
Safety
IM Machine Name Rev.: END 9
Protection of the Eyes against Laser Radiation
Devices on the equipment that guarantee complete eye protection of the operator and
other people in the vicinity of the welding laser system:
Safety Beam Shutter
The safety beam shutter prevents the generation of laser pulses or the unwanted
emission of laser radiation from the laser beam source and is closed
– When there is no control voltage applied to it,
– When it delivers no or an incorrect status message to the control system.
Release of the Laser Pulse
The release of the laser pulse takes place only when
– the setting of the laser nominal values has been completed
– the recharging of the energy reservoir has been completed
– the foot switch has been pressed down.
Other Devices for Eye Protection:
– a large observation window in laser protection polymer for the safe direct
observation of the welding operation.
– automatic UV and glare protection in the beam path of the stereo microscope is
activated during the welding.
– the entire laser beam path is optically sealed towards the outside.
The device fulfils all the conditions for complete eye protection.
Thereby, the single condition for laser Class I is satisfied.
Protection of the Skin against Laser Radiation
The protection of the skin against laser radiation cannot be process-relatedly
completely ensured as hands need to be put in the danger area.
The device is intended for use in dental laboratories, in goldsmiths‘ workshops and
many other workshops and laboratories.
The operating procedure cannot be automated as every workpiece is an individual
item. Manual work is necessary as a large number of the most diverse materials with
different dimensions, outward forms, surface qualities, fit tolerances, electrical,
mechanical and thermal properties must be joined with each other in various
combinations or must be surface-treated.
Laser radiation protective gloves are generally speaking very cumbersome and only
suitable for rough welding work. The same applies to the use of holders, tweezers,
etc. Therefore, this device must be classed as work equipment for manual work from
which the risk of minor injuries can occur.
Due to the equipment design, the danger area is restricted to the hands of the
operator only. Through exposure to laser radiation, localized burn injuries to the skin
tissue can occur in the event of incorrect operation.
Table des matières
Manuels Système de soudage populaires d'autres marques
TAFA
TAFA 30*8B35 Manuel utilisateur
Lincoln Electric
Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur
ESAB
ESAB Buddy Arc 145 Manuel utilisateur
CIGWELD
CIGWELD 636804 Guide rapide
Red-D-Arc
Red-D-Arc DC-400 Manuel utilisateur
Hobart Welding Products
Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur
