SIRI ITALY 100 Mode d'emploi

WET CUTTING SAW

ITALY 100

OPERATING AND MAINTENANCE MANUAL

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

Contents

1 INTRODUCTION.................................................................................. 5

1.1 General ...............................................................................................5

1.2 General information on machine use........................................................6

1.3 General precautions regarding machine use..............................................6

1.4 Pictographs relating to operator qualification ............................................7

1.5 Pictographs relating to safety .................................................................8

2 MACHINE PRESENTATION .................................................................. 9

2.1 General ...............................................................................................9

2.2 General notes ....................................................................................10

2.3 Airborne noise emission.......................................................................10

2.4 Technical data....................................................................................10

2.5 Identification plates ............................................................................11

2.6 Type of discs usable ............................................................................ 12

3 SAFETY COMPONENTS AND RESIDUAL RISKS................................... 13

3.1 Mechanical safety devices ....................................................................13

3.1.1 Disc guard .........................................................................................13

3.2 Electrical safety devices....................................................................... 13

3.2.1 Magnetothermal switch........................................................................ 13

3.3 Residual risks.....................................................................................14

3.3.1 Risk of cuts........................................................................................14

3.3.2 Risk to the eyes..................................................................................14

3.3.3 Risk to hearing ...................................................................................14

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

4 INSTRUCTIONS FOR USE AND MAINTENANCE .................................. 15

4.1 Introduction....................................................................................... 15

4.2 Permitted use..................................................................................... 15

4.3 Required personal protection devices.....................................................15

4.4 General warnings................................................................................ 15

4.5 Warnings on use................................................................................. 16

4.6 Warnings on machine maintenance .......................................................17

5 MACHINE INSTALLATION AND STARTUP .......................................... 19

5.1 Handling the machine..........................................................................19

5.2 Preparing the working area .................................................................. 19

5.3 Assembling the machine ......................................................................20

5.3.1 Material provided................................................................................ 20

5.3.2 Fitting the legs ................................................................................... 20

5.3.3 Releasing the carriage .........................................................................21

5.4 Connecting to the mains ......................................................................22

5.5 Filling the cooling water tank ................................................................ 22

5.6 Turning on the machine....................................................................... 23

5.6.1 On/off switch .....................................................................................23

5.6.2 Adjusting the water flow ...................................................................... 23

6 MACHINE USE................................................................................... 25

6.1 Basics for machine use ........................................................................ 25

6.2 Operation .......................................................................................... 25

6.2.1 Linear cut ..........................................................................................25

6.2.2 Diagonal cut ...................................................................................... 27

6.2.3 Angle cut........................................................................................... 28

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

7 MACHINE MAINTENANCE AND SPARE PARTS.................................... 31

7.1 Warnings on machine maintenance .......................................................31

7.2 Periodic maintenance schedule ............................................................. 31

7.2.1 Daily maintenance ..............................................................................31

7.2.2 Weekly maintenance ...........................................................................32

7.2.3 Monthly maintenance ..........................................................................32

7.2.4 Half-yearly maintenance ......................................................................33

7.3 Scheduled maintenance summary table .................................................34

7.4 Troubleshooting..................................................................................34

7.4.1 Insufficient cooling water flow .............................................................. 34

7.4.2 Difficult carriage sliding .......................................................................34

7.4.3 Poor cutting performance..................................................................... 35

7.5 Placing the cutter out of service ............................................................35

7.6 Exploded drawings and list of spare parts...............................................36

DECLARATION OF CONFORMITY .................................................................. 39

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

1 Introduction

IMPORTANT

BEFORE CARRYING OUT ANY OPERATIONS ON THE MACHINES, THE TRAINED

OPERATORS AND TECHNICIANS MUST CAREFULLY READ THE INSTRUCTIONS

CONTAINED IN THIS MANUAL (AND IN THE ATTACHED DOCUMENTS) AND

FOLLOW THEM WHILE CARRYING OUT THE VARIOUS OPERATIONS.

IF YOU HAVE ANY DOUBTS CONCERNING THE INTERPRETATION OF THESE

INSTRUCTIONS, CALL OUR TECHNICAL SERVICE FOR HELP.

1.1 GENERAL

This instruction manual refers to:

MACHINE TYPE: ITALY 100

SERIES AND TYPE: ........

YEAR OF MANUFACTURE: 20....

This manual contains the main information on storage, transport, installation, use,

supervision and maintenance of the machine. This manual forms an integral part of the

machine and must be kept throughout its lifetime for future consultation.

If your copy of the manual becomes unreadable, ask the manufacturer for a new copy:

SIRI SRL

Via R. Dalla Costa 44/46

41122 MODENA (ITALY)

Tel. 059/313191 - Fax 059/311362

E-mail: [email protected] - http//www.SIRI.mo.it

MEMBER OF THE EXPO CONSORTIUM - MODENA

specifying the machine type and the serial or order number printed on the machine

identification plate.

THE OFFICIAL LANGUAGE CHOSEN BY THE MANUFACTURER IS ITALIAN.

The manufacturer shall not be held liable for translations into other languages which do

not match the source language and meaning.

This manual reflects the machine status at the time it is supplied and cannot be

considered inadequate if updated following new experience. SIRI reserves the right to

update the manuals without any obligation to update earlier versions or to informusers

of machines supplied previously. All proposed updates to the manual and/or the

machines shall be considered provided for information purposes only.

Should you need any information on machine updates, SIRI Customer Service will

gladly help you.

SIRI is relieved of all responsibility for improper use of the machine, for example:

a) Use by untrained staff

b) Use not in compliance with the regulations in force

c) Incorrect installation

d) Power supply defects

e) Poor maintenance

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

f) Unauthorised modifications or operations

g) Use of non-genuine spare parts or not specifically for the model

h) Total or partial inobservance of the instructions

i) Exceptional events.

1.2 GENERAL INFORMATION ON MACHINE USE

The aim of this manual is to provide the user with general knowledge of the machine as

well as maintenance instructions to ensure its good functioning.

Before starting any installation, maintenance and repair operations, carefully read this

manual. It contains all the necessary information for proper use of the machine and to

prevent injury. ·

The frequency of the checking and maintenance operations described in this manual is

the minimum necessary to ensure efficiency, safety and a long life of the machine in

normal operating conditions. Nonetheless, you should constantly monitor the machine

and promptly take action in the event of faults. ·

All routine maintenance operations, checks and lubrication must be carried out with the

machine off and disconnected from the energy supplies (electrical and other).

WARNING

Any unauthorised modification or tampering with the machine and its safety

systems relieves the manufacturer of all responsibility in terms of warranty

and safety.

1.3 GENERAL PRECAUTIONS REGARDING MACHINE USE

This machine has been designed and constructed to be used according to the standard

rules of conduct when working with machines; the manufacturer therefore takes for

granted that the machine operators are knowledgeable with these rules.

The user is responsible for informing and training the operators and ensuring

that everyone that will be operating on the machine read these instructions.

•Where a safety key selector or safety key lock is provided, the maintenance

technician or the operator must remove the key and personally pocket it or put

it in safe place where unauthorised staff cannot access it.

•Do not allow unauthorised staff to operate on the machine.

•DO NOT START THE MACHINE IF IT MALFUNCTIONS IN ANY WAY

•Before using the machine, make sure that any dangerous condition has

appropriately been eliminated.

•Make sure that all the guards and other protections are in place and that all the

safety devices are present and in working order.

•Make sure that there are no foreign objects in the operating area.

•When there is a risk of being hit by projecting or falling solid parts or similar,

wear goggles with side shields, a hard hat and gloves if necessary.

•Personal protection devices must be used where prescribed.

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

PRECAUTIONS REGARDING ELECTRICAL EQUIPMENT

Connection, startup, maintenance, measurements and adjustments of the electrical

equipment or its components may only be carried out by qualified electricians. When

working on live electrical components, strictly observe the regulations in force.

1.4 PICTOGRAPHS RELATING TO OPERATOR QUALIFICATION

The meaning of the symbols used in this manual is given below. These symbols are

shown at the beginning of a paragraph to indicate the staff the paragraph addresses, it

being understood that the contents of this MANUAL MUST BE FULLY READ and therefore

MUST BE KNOWN TO all the machine users and everyone that will be performing any

type of operation on it.

Generic worker: operator with no specific skills capable of carrying out only

simple tasks on instructions of qualified technicians.

Hoisting and handling means driver: operator qualified for use of material

and machine lifting and transport means (strictly following the instructions of

the manufacturer), in compliance with the laws in force in the country of use.

Mechanical maintenance technician: qualified technician capable of

running the machine in normal conditions, operating it using the hold-down

buttons with the guards deactivated, and operating on mechanical devices to

carry out adjustments, maintenance or repairs. A mechanical maintenance

technician is normally not qualified to operate on live electric systems.

Electrical maintenance technician: qualified technician capable of running

the machine in normal conditions, operating it using the hold-down buttons

with the guards deactivated, and operating on electrical devices to carry out

adjustments, maintenance or repairs. The electrical maintenance technician

is qualified to operate on live electric systems in electric cabinets and junction

boxes .

Manufacturer's technician: qualified technician made available by the

manufacturer and authorised to carry out complex operations in particular

conditions or in any case as agreed with the user. The manufacturer’s

technicians have mechanical and/or electrical skills.

1.5 PICTOGRAPHS RELATING TO SAFETY

Below are the safety pictograms used on the machine and/or in this manual.

Risk of cuts: Warns the operators that if the operation described is not

carried out according to the safety rules, there is a risk of cutting the hands.

Risk of electrocution: Warns the operators that if the operation described

is not carried out according to the safety rules, there is a risk of electric

shock.

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

Risk of projecting fragments: Warns the operators that if the operation

described is not carried out according to the safety rules, there is a risk of

being hit by projecting fragments.

Wear a protective headset: Warns the operators that a headset must be

worn as there is an implicit risk of damage to hearing.

Wear protective clothing: Warns the operators to wear protective

goggles and gloves to prevent injury.

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

2 MACHINE PRESENTATION

2.1 GENERAL

The Italy 100 cutter has been designed and constructed to make linear, diagonal and

45° angle cuts in ceramic, marble, granite, porcelain stoneware, Klinker and terracotta

tiles. The diamond disc supplied with the machine is only suitable for cutting ceramic

tiles; for all other materials, use specific discs.

Referring to the figure above, the cutter is made up of the following units:

1) Sliding motor unit (tiltable for 45° angle cuts)

2) Motor

3) Universal diamond disc Italy 100 = 200mm Ø

4) Sliding unit supports

5) Tank

6) Power cable

7) Removable legs

8) Support table

Italy 100 cutter Use and Maintenance Manual Ver. 1.1

2.2 GENERAL NOTES

•The machine is intended for industrial use in normal environmental conditions as

defined in point 4.4 of EN 60204-1. These conditions refer to machine use.

•The machine may only be used by specifically trained staff and who have read the

contents of this manual.

•The machine is manually operated.

2.3 AIRBORNE NOISE EMISSION

The sound pressure level was measured in the normal operator working position, i.e.

20cm from the short side of the machine where the tile positioning squares are located.

The value indicated in the table below refers to the machine operating with a continuous

crown disc.

Measurement Sound pressure (dB)

Sound pressure level 90.5 dB (referring to

20µµPa)

Sound power level 97 dB (referring to 1pW)

The measurements were made in accordance with ISO 11201 and ISO 3744.

The sound pressure level generated by the machine is such that anti-noise

protection must be used (headset or ear plugs).

2.4 TECHNICAL DATA

The table below lists the technical data of the machine.

Parameter Value

Electrical power supply SEE THE MOTOR IDENTIFICATION PLATE

Absorption SEE THE MOTOR IDENTIFICATION PLATE

Motor rpm SEE THE MOTOR IDENTIFICATION PLATE

Motor condenser capacity SEE THE MOTOR IDENTIFICATION PLATE

Degree of protection SEE THE MOTOR IDENTIFICATION PLATE

Insulation class F

Maximum cutting length 100 cm

Maximum length for 45° angle cut 100 cm

Maximum tile sides for 45° cut 70cm x 70cm

Maximum cutting height 42 mm

Diamond disc type 200mm Ø continuous crown

Weight 55 kg

Dimensions 154 x 57 x 106 cm (LxDxH)

The operating temperature must be between 0 and 45°C

Table des matières

Manuels Scie populaires d'autres marques

RIDGID

RIDGID BS1400 Manuel utilisateur

ATIKA

ATIKA BWS 400-2 Manuel utilisateur

RGC

RGC FS20 Manuel utilisateur

Makita

Makita M2300 Manuel utilisateur

IMET Spa

IMET Spa BASIC 300 PLUS SHI Manuel utilisateur

IMET Spa

IMET Spa SIRIO 370 AF-E Manuel utilisateur

Optimum

Optimum OPTisaw CS 275 Manuel utilisateur

Makita

Makita BPB180 Manuel utilisateur

Stihl

Stihl MS 462 C-M Manuel utilisateur

AEG

AEG TS 250 K Manuel utilisateur

Meec tools

Meec tools 004665 Manuel utilisateur

Makita

Makita LS1018L Manuel utilisateur

Ryobi

Ryobi RCS1400 Manuel utilisateur

DeWalt

DeWalt DCS391 Manuel utilisateur

Sealey

Sealey SA72 Manuel utilisateur

skilsaw

skilsaw SPT88 Instructions de montage

Urrea

Urrea SI810 Dimensions et guide d'installation

EINHELL

EINHELL BKG 210/1 Manuel utilisateur