Sioux Automation Center TURBO-MAX 6141 Manuel de programmation

QUALITY PEOPLE, QUALITY PRODUCTS

Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250

PH: (712-722-1488) • Toll Free: 1-866-722-1488

www.siouxautomation.com

ASSEMBLY

CALIBRATION

OPERATION

REPLACEMENT PARTS

READ COMPLETE MANUAL CAREFULLY

BEFORE ATTEMPTING OPERATION

4/22/2010

MON600194

REV B

OPERATORS/PARTS MANUAL

TURBO-MAX

6141 TRAILER

Page 2

Never overload wagon. Follow rating of gear or rating of tires, whichever is less.

Ensure that anybody present is clear before applying power to any machinery used in conjunc-

tion with wagon box or when moving box.

Never allow anyone in, near, or on mixing chamber during mixing, transporting, or unloading

of feed.

Do not exceed 20 miles per hour when towing wagon.

GENERAL INFORMATION

1. Unless otherwise speciﬁed, high-strength (grade5) (3

radial-line head markings) hex head bolts are used

throughout assembly of this piece of equipment.

2. Whenever terms “LEFT” and “RIGHT” are used in this

manual it means from a position behind the wagon box

and facing forward.

3. When placing a parts order, refer to this manual for

proper part numbers and place order by PART NO. and

DESCRIPTION.

4. Read assembly instructions carefully. Study

assembly procedures and all illustrations before you begin

assembly. Note which parts are used in each step. This

unit must be assembled in proper sequence or complica-

tions will result.

WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING

INSTRUCTIONS:

Thank you for purchasing a Sioux Automation Turbo-Max 6100 series reel mixer. We feel you have

made a wise choice and hope you are completely satisfied with your new piece of equipment. Your new 6100

series Turbo-Max is a durable, efﬁcient, and easy to use unit. Proper care and use will result in many years of service.

INTRODUCTION

Table of Contents

General Information ................................................................................................................................................ 2

Model and Serial Number Identiﬁcation...................................................................................................................3

Safety, Signal Words............................................................................................................................................... 4

Equipment Safety Guidelines.................................................................................................................................. 5

Lighting and Marking............................................................................................................................................... 5

Safety Sign Care..................................................................................................................................................... 5

Tire Safety............................................................................................................................................................... 6

Before Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....................... 6

During Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................7-8

Following Operation ................................................................................................................................................ 8

Highway and Transport Operations .......................................................................................................................8-9

Performing Maintenance........................................................................................................................................ 10

Bolt Torque ............................................................................................................................................................. 11

PTO Horsepower Requirements ............................................................................................................................ 12

Drawbar Attaching System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 12

Hydraulic System ................................................................................................................................................... 12

Mixer Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............................. 12

Mixer Operation ...................................................................................................................................................13-15

Inspection and Adjustment...................................................................................................................................15-16

Electronic Scales ................................................................................................................................................... 16

Lubrication ............................................................................................................................................................. 17

Decal Location ....................................................................................................................................................... 18

Model Speciﬁcations .............................................................................................................................................. 19

BoxBase Assembly ..............................................................................................................................................20-23

Reel Assembly .................................................................................................................................................... 24

Wiper Tube Assembly .......................................................................................................................................... 25

Bearing Assembly ................................................................................................................................................ 26

Auger Assemblies ................................................................................................................................................ 27

Trailer Base Assembly .........................................................................................................................................28-29

Subframe Assembly ............................................................................................................................................... 30

Hub & Spindle Assemblies .................................................................................................................................... 31

Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................... 32

Slide Tray Breakdown ............................................................................................................................................ 33

Power Discharge Breakdown ..............................................................................................................................34-35

Hydraulics Breakdown .........................................................................................................................................36-40

Control Box Breakdown ........................................................................................................................................ 41

1000 PTO Conversion Kit ...................................................................................................................................... 42

Driveline Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................43-44

Lighting Breakdown ............................................................................................................................................... 45

Warranty...............................................................................................................................................................46-47

Page 3

MODEL AND SERIAL NUMBER IDENTIFICATION

Your model and serial numbers can be located on the front left hand side of the mixer. Please copy this information and write

them down inside of this manual. This will allow easy reference if the ordering of parts should become necessary.

Page 4

SAFETY, SIGNAL WORDS

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS

MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR

PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE

INSTRUCTIONS CAN RESULT IN INJURY OR DEATH!

THIS SYMBOL MEANS

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS

Note the use of the signal words DANGER, WARNING

and CAUTION with the safety messages. The appropriate

signal word for each has been selected using the following

guidelines:

DANGER:

Indicates an imminently hazardous situation that, if not

avoided, will result in serious injury or death. This signal

word is to be limited to most extreme situations typically for

machine components which, for functional purposes, cannot

be guarded.

WARNING:

Indicates a potentially hazardous situation that, if not avoided,

could result in serious injury or death, and includes hazards

that are exposed when guards are removed. It may also be

used to alert against unsafe practices.

CAUTION:

Indicates a potentially hazardous situation that, if not avoided,

may result in minor or moderate injury. It may also be used

to alert against unsafe practices.

If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact

your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: (712) 722-1488 or

Toll Free: 1-866-722-1488, Fax: (712) 722-1487 http://www.siouxautomation.com

Page 5

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more

careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following

precautions in this section. To avoid personal injury, study the following precautions and insist those working

with you, and you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield

removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield

removal becomes necessary for repairs, replace shield prior to use.

Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing.

Location of such decals is indicated in this manual. The part numbers for the decals are located in the lower

right hand corner of the decal, and listed in this manual on the following pages.

Do not attempt to operate this equipment under the inﬂuence of alcohol or drugs.

Review safety instructions with all users annually.

Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE

THIS UNIT UNTIL THEY HAVE READ THIS MANUAL AND HAVE DEVELOPED A THOROUGH

UNDERSTANDING OF THE SAFETY PRECAUTIONS AND PROPER OPERATIONAL

PROCEDURES.

Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety

signs and practice the instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON’T

TRY IT.

LIGHTING AND MARKING

It is the responsibility of customer to know lighting and marking requirements of the local highway authorities

and to install and maintain the equipment to provide compliance with the regulations. Add extra lights when

transporting at night or during periods of limited visibility. Lighting kits are available from your dealer or from

manufacturer.

SAFETY SIGN CARE

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replaced parts that displayed safety signs should also display current safety sign.

• Safety signs are available from your distributor, dealer parts department, or the factory.

How to install safety signs:

• Be sure that installation area is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper.

• Align decal over speciﬁed area and carefully press small portion with exposed sticky backing in place.

• Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.

• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.

Page 6

TIRE SAFETY

• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may

result in a serious injury or death.

• Do not attempt to mount a tire unless you have proper equipment and experience to do the job.

• Inﬂating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to

service and/or mount tires.

• Always order and install tires and wheels with appropriate type and load capacity to meet or exceed

anticipated weight to be placed on the equipment.

REMEMBER

Your best assurance against accidents is a careful and responsible operator. If there is any

portion of this manual or function you do not understand, contact your local authorized dealer

or manufacturer.

BEFORE OPERATION:

• Carefully study and understand this manual.

• Do not wear loose-ﬁtting clothing which may catch in moving parts.

• Always wear protective clothing and substantial shoes.

• It is recommended that suitable hearing and eye protection be worn.

• Operator may come in contact with certain materials which may require speciﬁc safety equipment

relative to handling of such materials.

• Keep wheel and lug nuts tightened to speciﬁed torque.

• Assure that agricultural implment tires are inﬂated evenly.

• Give unit a visual inspection for any loose bolts, worn parts or cracked welds, and make necessary

repairs. Follow the maintenance safety instructions included in this manual.

• Be sure there are no tools lying on or in equipment.

• Do not use unit until you are sure that area is clear, especially around children and animals.

• Don’t hurry the learning process or take the unit for granted. Ease into it and become familiar

with your new equipment.

• Practice operation of your equipment and its attachments. Completely familiarize yourself and other

operators with its operation before using.

• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to

starting the engine.

• Manufacturer does not recommend usage of a tractor with the ROPS removed.

• Make sure that brakes are evenly adjusted.

• Move tractor wheels to widest recommended settings to increase stability.

• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to equipment.

• NEVER load mixer without ﬁrst attaching a tractor of at least 2/3 the gross trailer weight.

Page 7

DURING OPERATION

• Be aware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to

start the engine or to move the unit. This is particularly important with higher noise levels and quiet cabs, as you

may not hear people shouting.

• NO PASSENGERS ALLOWED- Do not allow anyone to ride on or inside the mixer at any time!

• Keep hands and clothing clear of moving parts.

• Do not clean, lubricate, or adjust your equipment while it is moving.

• When halting operation, even periodically, set parking brakes, disengage PTO, shut off

engine, and remove ignition key.

• Be especially observant of the operating area and terrain. Watch for holes, rocks, or other hidden hazards.

Always inspect area prior to operation.

- DO NOT operate near edge of drop-offs or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Pick the most level possible route when transporting across ﬁelds. Avoid edges of ditches, gullies, and steep

hillsides.

• Be extra careful when working on inclines.

• Maneuver tractor or towing vehicle at safe speeds.

• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement.

• Allow for unit length when making turns.

• Do not walk or work under raised components or attachments unless securely positioned and blocked.

• Keep all bystanders, pets, and livestock clear of work area.

• Operate towing vehicle from operators seat only.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while

standing alongside of unit.

• Never leave running equipment unattended.

• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all

problems. Follow maintenance safety procedures.

• Never hand feed materials into mixer while it is running. Rotating augers inside mixer may not be visible from

the loading point, and may cut or grab hands, clothing, or material being loaded, causing severe injury.

Always stop tractor engine before hand loading materials.

• Do not allow operation of this unit by inexperienced or unqualiﬁed people. Keep all unqualifed people away

from the mixer during operation. Operators of this unit must be alert and use good judgement at all

times. Operator should not climb on ladder or any part of the mixer when loading, mixing, or unloading material.

• Be sure the inside of the mixer is clear of any obstruction before operating.

Page 8

• Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are

controlled from the cab and could operate without warning, creating pinch points which could cause severe

injury or death. Always stop tractor engine and remove PTO driveline & hydraulic hoses before working

near the discharge area.

• Never attempt to release jammed materials or clean materials from any area of the mixer or discharge

chute without stopping engine and removing driveline ﬁrst. Moving parts can be hidden by materials, and

stopped parts can start unexpectedly, causing severe injury. Always stop tractor engine and remove the PTO

driveline so that the mixer before attempting to remove jammed material or to clean.

• Never put arms or feet inside unit, power chute, or near discharge door opening, nor climb on or in the mixer

while it is running. NEVER allow anyone to position themselves over or near the top of the mixer while it is

running. Rotating augers and sprockets can grab clothing or create pinch points which can cause severe

injury or death to the operator or bystanders. Always stop tractor engine and remove the PTO driveline so

that the mixer cannot be accidentally turned on while inspecting, servicing, repairing, or cleaning.

• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, shut off engine and

remove the ignition key.

• Store unit in an area away from human activity.

• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and

livestock injury could result.

• Do not permit children to play on or around stored unit.

• Make sure all parked machines are on a hard, level surface and engage all safety devices.

• Wheel chocks may be needed to prevent unit from rolling.

FOLLOWING OPERATION

HIGHWAY AND TRANSPORT OPERATIONS

• SAFETY CHAINS: If equipment is going to be transported on a public highway, always follow state and

local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement

agencies for your own particular regulations. If required, safety chains should be obtaines and installed

Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between

towing and towed machines in the event of separation of primary attaching system. Use a high strength,

appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under

tongue and secure to draw bar cage, mounting loops, or bumper frame.

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH

MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.

- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an

emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill.

Do not coast.

- Do not drink and drive!

Page 9

Comply with state and local laws governing highway safety and movement of farm machinery on public

roads.

Use approved accessory lighting, ﬂags and necessary warning devices to protect operators of other vehicles

on highway during transport. Various safety lights and devices are available from your dealer.

Use of ﬂashing amber lights is acceptable in most localities. However, some localities prohibit their use.

Local laws should be checked for all highway lighting and marking requirements.

When driving tractor and equipment on road under 20 m.p.h. (40 kph) at night or during day, use ﬂashing

amber warning lights and a slow moving vehicle (SMV) identiﬁcation emblem.

Plan your route to avoid heavy trafﬁc.

Be a safe and courteous driver. Always yield to oncoming trafﬁc in all situations, including narrow bridges,

intersections, etc.

Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are

operating.

Watch for obstructions overhead and side to side while transporting.

Always operate equipment in a position to provide maximum visibility. Make allowances for increased length

and weight of equipment when making turns, stopping unit, etc.

•

Page 10

Good maintenance is your responsibility. Poor maintenance is an invitation for trouble.

Make sure there is plenty of ventilation. Never operate engine in a closed building. Exhaust fumes may

cause asphyxiation.

Before working on this machine, stop towing vehicle, set brakes, shut off engine and remove ignition

key.

Always use safety support and block wheels. Never use a jack to support machine.

Always use proper tools or equipment for job at hand.

Use extreme caution when making adjustments.

Follow torque chart in this manual when tightening bolts and nuts.

Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood.

Hydraulic ﬂuid escaping under pressure can penetrate skin.

Openings in skin and minor cuts are susceptible to infection from hydraulic ﬂuid. Without immediate

medical treatment, serious infection and reactions can occur.

When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

Replace all shields and guards after servicing and before moving equipment.

After servicing, be sure all tools, parts, and service equipment are removed.

Do not allow grease or oil to build up on any step or platform.

When replacing bolts, refer to owner’s manual.

Refer to bolt torque chart for head identiﬁcation marking.

Where replacement parts are necessary for periodic maintenance and servicing, genuine factory

replacement parts must be used to restore your equipment to original speciﬁcations. Manufacturer will

not claim responsibility for use of unapproved parts or accessories and other damages as a result of their

use.

If equipment has been altered in any way from original design, manufacturer does not accept any liability

for injury or warranty.

A ﬁre extinguisher and ﬁrst aid kit should be kept readily accessible while performing maintenance on this

equipment.

•

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