Sinoboom 1018RD Manuel utilisateur

1018RD/3369RD

1218RD/4069RD

Maintenance

Manual

Part No.502003110002

Rev: A

Jul. 2021

GTJZ

0608E (2132E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

长沙市宁乡高新技术产业园区金洲大道东

128 号

0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn

Al w ays F or B e t t er A cc ess Solution s

我们一直在追求新的高度

尺寸：

210×285mm

20mm

产品说明书

PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or

equipment can expose you to chemicals including engine

exhaust, carbon monoxide, phthalates, and lead, which

are known to the State of California to cause cancer and

birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine

except as necessary, service your vehicle or equipment in

a well-ventilated area and wear gloves or wash your

hands frequently when servicing. For more information

go to: www.P65warnings.ca.gov.

For disposal, please follow your nation regulation.

Please contact us:

Website : www.sinoboom.com

E-mail : [email protected]

Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731-87116333

Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,

Hunan, China

Zip Code : 410600

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

Manual revision history：

REV DATE DESCRIPTION REMARK

AJul. 2021 Original issue

APPLICATION

Use the following table to identify the specific serial number for models included in this manual. Check

the model of your machine before consulting the manual, and then use the correct manual according to

the serial number of the model. See the nameplate on your machine to identify the model and serial

number.(See Decals/Nameplate Inspection of the Operation Manual for details.)

Models

Trade Identification

Serial Numbers

Metric Imperial

1018RD 1018RD 3369RD 0200300150 to present

1218RD 1218RD 4069RD 0200400200 to present

NOTE:

•Product model is applied in product nameplate for distinction of products of different main

parameters.

•Product trade identification is applied in marketing and machine decals for distinction of products of

different main parameters, and can be classified as metric type and imperial type: The metric type of

trade identification is applicable to machines for countries/regions using metric system or as

specially required by customers; The imperial type of trade identification is applicable to the

machines for countries/regions using imperial system or as specially required by customers.

This Page Intentionally Left Blank

STATEMENTS

Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the

latest product manual information to the website www. sinoboom. com as soon as possible. However,

due to continuous product improvement, the information in this manual is subject to change without prior

notice.

This manual covers the basic parts information of one or more products. Therefore, please use this

manual according to your needs. If you find problems in the manual or have suggestions for improve-

ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as

possible.

Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the

products you need online at www.sinoboom.com.

Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.

All of the above are registered trademarks of Hunan Si-

noboom Intelligent Equipment Co., Ltd..

This Page Intentionally Left Blank

1018RD&1218RD MaintenanceManual i© Jul. 2021

TABLE OF CONTENTS

Introduction ..............................v

1 Specifications .................... 1-1

Machine Specifications . . . . . . . . . . . . . . . 1-1

Engine Specifications . . . . . . . . . . . . . . . . . 1-5

Power System Specifications . . . . . . . . . 1-5

Hydraulic Hose and Fitting

Specifications . . . . . .. . . . . . . . . . . . . . . . . . . 1-6

Hydraulic Hose Torque . . . . . . . . . . . . . 1-6

Hydraulic Fitting Torque . . . . . . . . . . . . 1-7

Hydraulic Hose and Fitting Tight-

ening Procedure . . . . . . . . . . . . . . . . . . . . 1-9

Fastener Torque Specifications . . . . . . . 1-9

2 Safety............................... 2-1

Safety Definitions . . . . . . . . .. . . . . . . . . . . . 2-1

Reporting Accidents. . . . . . . . . . . . . . . . . . . 2-1

Electrocution Hazards. . . . . . . . . . . . . . . . . 2-2

Tipping Hazards and Rated Load . . . . . 2-2

Work Environment Hazards . . . . . . . . . . . 2-4

Unsafe Operation Hazards. . . . . . . . . . . . 2-5

FallHazards...........................2-6

Collision Hazards . . . . . . . . . . . . . . . . . . . . . 2-7

Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Explosion and Fire Hazards. . . . . . . . . . . 2-8

Damaged Machine Hazards . . . . . . . . . . 2-8

Bodily Injury Hazards . . . . . . . . . . . . . . . . . 2-9

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . 2-9

Hydraulic Systems Hazard . . . . . . . . . . . 2-11

Welding and Polishing Requirements 2-11

After Using the Machine. . . . . . . . . . . . . .2-12

3 System Descriptions............ 3-1

Power System. . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1

Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1

Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1

Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Service and Guidelines......... 4-1

Machine Preparation, Inspection and

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General.............................4-1

Preparation, inspection and

maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Qualified Sinoboom equipment

mechanic ...........................4-1

Pre-operation inspection. . . . . . . . . . . . 4-1

Pre-delivery inspection and

frequent inspection . . . . . . . . . . . . . . . . . 4-1

Annual machine inspection . . . . . . . . . 4-1

Preventive maintenance . . . . . . . . . . . . 4-2

Storage .............................4-3

Maintenance and Servicing

Precautions ...........................4-3

General.............................4-3

Safety and workmanship . . . . . . . . . . . 4-3

Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Component removal and installation4-4

Component disassembly and

assembly ...........................4-4

Scrap of structural parts . . . . . . . . . . . . 4-4

Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-5

Bearings ............................4-5

Gaskets.............................4-5

Bolt usage and torque application . . 4-5

Hydraulic lines and electrical wiring 4-5

Hydraulic system . . . . . . . . . . . . . .. . . . . 4-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Battery..............................4-5

Pins and composite bearing. . . . . . . . . . . 4-5

Application of Insulating Silicone

Grease to Electrical Connections . . . . . 4-6

5 Maintenance ...................... 5-1

Conducting a Pre-delivery Inspection . 5-1

Following a Maintenance Schedule . . . 5-2

Completing a Repair & Inspection

Report.................................5-2

Checklist A Procedures . . . . . . . . . . . . . . . 5-5

A-1 Inspect All Manuals. . . . . . . . . . . . . 5-5

A-2 Inspect All Decals . . . . . . . . . . . . . . 5-5

A-3 Inspect Damaged, Loose or

LostParts...........................5-5

A-4 Inspect Hydraulic Oil Level . . . . . 5-6

A-5 Inspect Hydraulic Leakage . . . . . 5-6

A-6 Inspect Fuel Level . . . . . . . . . . . . . . 5-7

A-7 Inspect Fuel Leakage . . . . . . . . . . 5-8

A-8 Inspect Engine Oil Level. . . . . . . . 5-8

A-9 Inspect Coolant Level . . . . . . . . . . 5-9

A-10 Inspect Engine Intake

System.............................5-10

A-11 Inspect Engine Belt. . . . . . . . . . .5-10

A-12 Inspect Fuel Filter . . . . . . . .. . . .5-10

A-13 Inspect Cooling Fan. . . . . . . . . . 5-11

A-14 Functional Tests. . . . . . . . . . . . . . 5-11

A-15 Perform Maintenance after

30 Days............................5-15

Checklist B Procedures . . . . . . . . . . . . . .5-15

B-1 Inspect Electrical Wiring . . . . . . .5-15

B-2 Inspect Rim, Tire and

Fasteners..........................5-16

B-3 Inspect Hydraulic Oil . . . . . . . . . .5-16

B-4 Inspect Cooling System . . . . . . .5-16

B-5 Replace Fuel filter Element. . . .5-17

B-6 Inspect Air filter of Hydraulic

Tank ...............................5-17

B-7 Replace High-Pressure Filter

Element............................5-18

B-8 Replace Engine Air Filter

Element............................5-18

B-9 Inspect the Battery . . . . . . . . . . . .5-18

B-10 Inspect Engine Exhaust

System.............................5-19

B-11 Inspect Drive Reducer Oil

Level...............................5-19

B-12 Test Oscillate Outriggers . . . . .5-20

B-13 Test Drive Speed. . . . . . . . . . . . .5-20

B-14 Test Tilt Protection System . . .5-21

B-15 Test Brake Distance. . . . . . . . . .5-21

Checklist C Procedures . . . . . . . . . . . . . .5-22

C-1 Replace Fuel Filter Element. . .5-22

C-2 Replace Engine Oil. . . . . . . . . . . .5-22

C-3 Replace Engine Oil Filter . . . . . .5-23

C-4 Test Weighing System. . . . . . . . .5-23

C-5 Test Secondary Lowering . . . . .5-24

Checklist D Procedures . . . . . . . . . . . . . .5-24

D-1 Replace Drive Reducer Gear

Oil..................................5-24

D-2 Inspect Scissor Arm Sliders . . .5-25

D-3 Replace Hydraulic Oil . . . . . . . . .5-25

D-4 Replace Hydraulic Tank

Suction Filter. . . . . . . . . . . . . . . . . . . . . . .5-26

D-5 Inspect Scissor Arm Bearings .5-26

6 Repair............................... 6-1

Platform Components . . . . . . . . . . . . . . . . . 6-1

Platform Controller. . . . . . . . . . . . . . . . . . 6-1

Platform Assembly. . . . . . . . . . . . . . . . . . 6-1

Extension Platform . . . . . . . . . . . . . . . . . 6-2

Scissor Components . . . . . . . . . . . . . . . . . . 6-2

Scissor Assembly. . . . . . . . . . . . . . . . . . . 6-2

Lift Cylinder . . . . . . . . . . . . .. . . . . . . . . . . . 6-3

Chassis Components . . . . . . . . . . . . . . . . . 6-3

Tires and Rims. . . . . . . . . . . . . . . . . . . . . . 6-3

Reducer and Rear Drive Motor . . . . . 6-5

Front Drive Motor . . . . . . . . . . . . . . . . . . . 6-5

Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . 6-6

Steer Linkage . . . . . . . . . . . . . . . . . . . . . . . 6-6

Oscillate Cylinder . . . . . . . . . . . . . .. . . . . 6-6

Ground Controller. . . . . . . . . . . . . . . . . . . 6-7

Hydraulic System . . . . . . . . . . . . . . . . . . . . . 6-8

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