Simplicity 85632 Manuel utilisateur

Parts Manual

Rev. 12/2004

Turf & Trail Cruiser

Series Utility Vehicle

TP 400-4168-00-UT-S

. No. Descri

tion

HP Product

85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD

w/Generator

85668 UV1621BV, Turf Cruiser 16HP B&S 2WD

85903 UVGT1621BV, Trail Cruiser 16HP B&S 2WD

w/Generator ATV Tires

Table Of Content

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS PAGES

Bumper Group ...................................................................................................................................................... 4

Hood Group .......................................................................................................................................................... 6

Front Clip Group ................................................................................................................................................... 8

Front Suspension Group ...................................................................................................................................... 12

Front Frame Group .............................................................................................................................................. 14

Rear Frame Group - LH ....................................................................................................................................... 16

Rear Frame Group - RH ...................................................................................................................................... 18

Steering Group ..................................................................................................................................................... 20

Seat Pedestal Group - Controls ........................................................................................................................... 22

Seat Pedestal Group - Frame .............................................................................................................................. 24

Seat Group ........................................................................................................................................................... 26

Differential Lock Group ........................................................................................................................................ 28

Brake Assembly ................................................................................................................................................... 30

Drive Base Group ................................................................................................................................................. 32

CVT Axle Group ................................................................................................................................................... 36

Bed Assembly - Latch .......................................................................................................................................... 38

Bed Assembly - Tail Gate .................................................................................................................................... 40

Decal Group ......................................................................................................................................................... 42

R.O.P.S. Group .................................................................................................................................................... 44

Toolbox Group ..................................................................................................................................................... 46

Wheel & Tire Group - Turf Tires .......................................................................................................................... 48

Electrical Group .................................................................................................................................................... 50

Wiring Harness ..................................................................................................................................................... 52

Wiring Schematic ................................................................................................................................................. 54

Bumper Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

179bump

The above parts group applies to the following Mfg. Nos.:

2004 4

85632 - UVG1621BV

85668 - UV1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.

Bumper Group

Footnotes

1 7028009 1 SUPPORT, Bumper LH

2 7028022 1 SUPPORT, Bumper RH

3 7028029 1 PLATE, Winch

4 7028072 1 BUMPER

5 7091299 4 NUT, Hex Nyloc, 3/8-16

6 7090659 4 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4

7 7091298 4 NUT, Hex Nyloc, 5/16-18

8 7091681 4 BOLT, Hex Flange Lock, 5/16-18 x 1

9 7091619 4 NUT, Hex Flange Lock, 3/8-16

The above parts group applies to the following Mfg. Nos.:

2004 5

85632 - UVG1621BV

85668 - UV1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

Hood Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

179hood

The above parts group applies to the following Mfg. Nos.:

2004 6

85632 - UVG1621BV

85668 - UV1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.

Hood Group

Footnotes

1 7027495 1 HOOD, Utility Vehicle

2 7035270 5 PAD, Hood

3 7043211 1 PLATE WASHER

4 7091833 4 SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8

5 7043208 1 PROP, Hood

6 7043209 1 BRACKET, Hood Prop

7 7090188 1 WASHER, .34 x .69 x .08 Flat

8 7091597 1 COTTER PIN, 3/32 x 3/4

9 7043210 1 HOLDER, Hood Prop

10 7092074 1 SCREW, Pan Head Self-Tap, #6-20 x .34

11 7091942 2 SCREW, Pan Head Machine, #10-24 x 1/2

12 7033795 2 BUMPER, Recess Style

13 7091216 4 SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO

14 7029051 2 ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16)

15 7028017 1 KEEPER, Hood Handle

16 7028035 1 ASSEMBLY, Hood Handle

17 7091317 1 CAPSSCREW, Hex Head 1/4-20 x 3 GR5

The above parts group applies to the following Mfg. Nos.:

2004 7

85632 - UVG1621BV

85668 - UV1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

Front Clip Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

179frcg

The above parts group applies to the following Mfg. Nos.:

2004 8

85668 - UV1621BV

85632 - UVG1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.

Front Clip Group

Footnotes

1 7012306 1 BUSHING, Flange .381 x .625 x .62

2 7012709 2 RING, 1.00 Dia. External Retaining

3 7014432 1 SPRING

4 7016561 2 BUSHING, 14 Gage Machine

5 7072988 1 ROD, Upper CVT Brake

6 7073012 2 ROD END, Female 1/2-20 thread

7 7034648 1 KICK PLATE, RH

8 7034741 1 KICK PLATE, LH

9 7035496 2 BEARING, .750 I.D.

10 7041967 1 SUPPORT ASSEMBLY, Column

11 7058125 1 PEDAL ASSEMBLY, Brake CVT

12 7058556 1 ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44)

13 7058748 1 PEDAL ASSEMBLY, Throttle Pedal

14 7058753 1 ROD ASSEMBLY, Brake Switch

15 7063343 1 SUPPORT ASSEMBLY, Steering

16 7072502 2 PEDAL GRIP

17 7072518 2 BRACKET, Brake Support, Used on Turf Cruiser Models 85632 & 85668

17 7035752 2 BRACKET, Brake Support, Used on Trail Cruiser Model 85903

18 7072588 1 PEDAL SHIELD, Used on Turf Cruiser Models 85632 & 85668

18 7035753 1 PEDAL SHIELD, Used on Trail Cruiser Model 85903

19 7072600 1 SPRING, Throttle Pedal Return

20 7072602 1 SPRING, Inner Throttle Return

21 7072645 2 BEARING, 1 I.D.

22 7078031 2 GASKET, Closed Cell, Adhesive Back

23 7073163 1 PIVOT BRACKET, Throttle

24 7073876 1 SWIVEL, Brake Rod

25 7075818 1 FENDER, UV-2

26 7075870 1 FIREWALL, LH, Used on Turf Cruiser Models 85632 & 85668

26 7035754 1 FIREWALL, LH, Used on Trail Cruiser Model 85903

27 7075871 1 FIREWALL, RH, Used on Turf Cruiser Models 85632 & 85668

27 7035755 1 FIREWALL, RH, Used on Trail Cruiser Model 85903

28 7078813 1 DASH, UV-2

29 7090122 1 WASHER, 3/8 SAE Flat

30 7090543 2 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5

31 7091148 4 SCREW, Pan Head Machine 1/4-20 x 1/2

32 7091253 6 WASHER, .281 x .750 x .051 Flat

33 7091317 6 CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR 5

34 7091508 8 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5

35 7091579 13 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5

36 7091584 23 NUT, Hex Flange Lock, 1/4-20 GR 5

37 7091598 2 COTTER PIN, 1/8 x 3/4

38 7091601 12 NUT, Hex Flange Lock, 5/16-18 GR 5

The above parts group applies to the following Mfg. Nos.:

2004 9

85668 - UV1621BV

85632 - UVG1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

Front Clip Group

NOTE: Unless noted otherwise,

use the standard hardware torque

specification chart.

179frcg

The above parts group applies to the following Mfg. Nos.:

2004 10

85668 - UV1621BV

85632 - UVG1621BV

85903 - UVGT1621BV

TP 400-4168-00-UT-S

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