Sime FUEL 25 ErP Guide de démarrage rapide

20119857 (5) - 01/2018

Istruzioni per installazione, uso e manutenzione

Installation, use and maintenance instructions

Instructions pour installation, utilisation et entretien

Bruciatori di gasolio

Light oil burners

Brûleurs fioul domestiques

Funzionamento monostadio

One stage operation

Fonctionnement à 1 allure

CODICE - CODE MODELLO - MODEL - MODÈLE

20119424 - 20131439 SIME FUEL 25 ErP

20119426 - 20131442 SIME FUEL 35 ErP

1 20119857

Contents

1 Declaration..................................................................................................................................................................................2

2 Information and general warnings............................................................................................................................................ 3

2.1 Information about the instruction manual........................................................................................................................ 3

2.1.1 Introduction..................................................................................................................................................................... 3

2.1.2 General dangers............................................................................................................................................................. 3

2.1.3 Other symbols................................................................................................................................................................. 3

2.1.4 Delivery of the system and the instruction manual ......................................................................................................... 4

2.2 Guarantee and responsibility .......................................................................................................................................... 4

3 Safety and prevention................................................................................................................................................................ 5

3.1 Introduction..................................................................................................................................................................... 5

3.2 Personnel training........................................................................................................................................................... 5

4 Technical description of the burner ......................................................................................................................................... 6

4.1 Technical data ................................................................................................................................................................ 6

4.2 Burner description........................................................................................................................................................... 6

4.3 Overall dimensions ......................................................................................................................................................... 7

4.4 Burner equipment ........................................................................................................................................................... 7

5 Installation .................................................................................................................................................................................. 8

5.1 Notes on safety for the installation.................................................................................................................................. 8

5.2 Handling.......................................................................................................................................................................... 8

5.3 Preliminary checks.......................................................................................................................................................... 8

5.4 Operating position........................................................................................................................................................... 9

5.5 Boiler fixing ..................................................................................................................................................................... 9

5.6 Burner assembly........................................................................................................................................................... 10

5.7 Hydraulic systems......................................................................................................................................................... 11

5.7.1 Pump ............................................................................................................................................................................ 11

5.7.2 Priming pump................................................................................................................................................................ 12

6 Start-up, calibration and operation of the burner ................................................................................................................. 13

6.1 Notes on safety for the first start-up.............................................................................................................................. 13

6.2 Combustion adjustment................................................................................................................................................ 13

6.3 Recommended nozzles ................................................................................................................................................ 13

6.4 Pump pressure ............................................................................................................................................................. 13

6.5 Electrodes setting ......................................................................................................................................................... 14

6.6 Fuel heating.................................................................................................................................................................. 14

6.7 Air damper adjustment.................................................................................................................................................. 14

6.8 Electrical system........................................................................................................................................................... 15

6.8.1 Control box ................................................................................................................................................................... 15

6.9 Electrical diagram ......................................................................................................................................................... 16

6.10 Burner start-up cycle..................................................................................................................................................... 17

7 Faults / Solutions ..................................................................................................................................................................... 18

8 Maintenance.............................................................................................................................................................................. 19

8.1 Notes on safety for the maintenance............................................................................................................................ 19

8.2 Maintenance programme.............................................................................................................................................. 19

8.2.1 Maintenance frequency ................................................................................................................................................ 19

8.2.2 Checking and cleaning ................................................................................................................................................. 19

20119857 2

Declaration

Declaration of Conformity in accordance with ISO / IEC

17050-1

These products are in compliance with the following Technical

Standards:

• EN 12100

• EN 267

According to the European Directives:

MD 2006/42/EC Machine Directive

LVD 2014/35/UE Low Voltage Directive

EMC 2014/30/UE Electromagnetic Compatibility

The quality is guaranteed by a quality and management system

certified in accordance with ISO 9001:2015.

1 Declaration

3 20119857

Information and general warnings

2.1 Information about the instruction manual

2.1.1 Introduction

The instruction manual supplied with the burner:

is an integral and essential part of the product and must not

be separated from it; it must therefore be kept carefully for

any necessary consultation and must accompany the burner

even if it is transferred to another owner or user, or to

another system. If the manual is lost or damaged, another

copy must be requested from the Technical Assistance Ser-

vice of the area;

is designed for use by qualified personnel;

offers important indications and instructions relating to the

installation safety, start-up, use and maintenance of the

burner.

Symbols used in the manual

In some parts of the manual you will see triangular DANGER

signs. Pay great attention to these, as they indicate a situation of

potential danger.

2.1.2 General dangers

The dangers can be of 3 levels, as indicated below.

2.1.3 Other symbols Abbreviations used

Ch. Chapter

Fig. Figure

Page Page

Sec. Section

Tab. Table

2 Information and general warnings

DANGER

Maximum danger level!

This symbol indicates operations which, if not car-

ried out correctly, cause serious injury, death or

long-term health risks.

WARNING

This symbol indicates operations which, if not car-

ried out correctly, may cause serious injury, death

or long-term health risks.

CAUTION

This symbol indicates operations which, if not car-

ried out correctly, may cause damage to the ma-

chine and/or injury to people.

DANGER

DANGER: LIVE COMPONENTS

This symbol indicates operations which, if not car-

ried out correctly, lead to electric shocks with le-

thal consequences.

DANGER: FLAMMABLE MATERIAL

This symbol indicates the presence of flammable

materials.

DANGER: BURNING

This symbol indicates the risks of burns due to

high temperatures.

DANGER: CRUSHING OF LIMBS

This symbol indicates the presence of moving

parts: danger of crushing of limbs.

WARNING: MOVING PARTS

This symbol indicates that you must keep limbs

away from moving mechanical parts; danger of

crushing.

DANGER: EXPLOSION

This symbol signals places where an explosive at-

mosphere may be present. An explosive atmos-

phere is defined as a mixture - under atmospheric

conditions - of air and flammable substances in

the form of gases, vapours, mist or dust in which,

after ignition has occurred, combustion spreads to

the entire unburned mixture.

PERSONAL PROTECTION EQUIPMENT

These symbols indicate the equipment that must

be worn and kept by the operator for protection

against threats against safety and/or health while

at work.

OBLIGATION TO ASSEMBLE THE COVER

AND ALL THE SAFETY AND PROTECTION DE-

VICES

This symbol signals the obligation to reassemble

the cover and all the safety and protection devices

of the burner after any maintenance, cleaning or

checking operations.

ENVIRONMENTAL PROTECTION

This symbol gives indications for the use of the

machine with respect for the environment.

IMPORTANT INFORMATION

This symbol indicates important information that

you must bear in mind.

This symbol indicates a list.

20119857 4

Information and general warnings

2.1.4 Delivery of the system and the instruction

manual

When the system is delivered, it is important that:

the instruction manual is delivered to the user by the system

manufacturer, with the recommendation to keep it in the

room where the heat generator is to be installed.

The instruction manual shows:

– the serial number of the burner;

– the address and telephone number of the nearest Assis-

tance Centre

The system supplier must carefully inform the user about:

– the use of the system;

– any further tests that may be required before activating the

system;

– maintenance, and the need to have the system checked at

least once a year by a representative of the manufacturer

or another specialised technician.

To ensure a periodic check, the manufacturer recom-

mends the drawing up of a Maintenance Contract.

2.2 Guarantee and responsibility

The manufacturer guarantees its new products from the date of

installation, in accordance with the regulations in force and/or the

sales contract. At the moment of the first start-up, check that the

burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will

no longer be valid, in the event of damage to things or injury to

people, if such damage/injury was due to any of the following

causes:

incorrect installation, start-up, use and maintenance of the

burner;

improper, incorrect or unreasonable use of the burner;

intervention of unqualified personnel;

carrying out of unauthorised modifications on the equipment;

use of the burner with safety devices that are faulty, incor-

rectly applied and/or not working;

installation of untested supplementary components on the

burner;

powering of the burner with unsuitable fuels;

faults in the fuel supply system;

continuation of use of the burner when a fault has occurred;

repairs and/or overhauls incorrectly carried out;

modification of the combustion chamber with inserts that

prevent the regular development of the structurally estab-

lished flame;

insufficient and inappropriate surveillance and care of those

burner components most likely to be subject to wear and

tear;

use of non-original components, including spare parts, kits,

accessories and optional;

force majeure.

The manufacturer furthermore declines any and every re-

sponsibility for the failure to observe the contents of this

manual.

.........................................................................................

WARNING

Failure to observe the information given in this

manual, operating negligence, incorrect installa-

tion and carrying out of non authorised modifica-

tions will result in the annulment by the

manufacturer of the guarantee that it supplies with

the burner.

5 20119857

Safety and prevention

3.1 Introduction

The burners have been designed and built in compliance with

current regulations and directives, applying the known technical

rules of safety and envisaging all the potential danger situations.

It is necessary, however, to bear in mind that the imprudent and

clumsy use of the equipment may lead to situations of death risk

for the user or third parties, as well as the damaging of the burner

or other items. Inattention, thoughtlessness and excessive confi-

dence often cause accidents; the same applies to tiredness and

sleepiness.

It is a good idea to remember the following:

The burner must only be used as expressly described. Any

other use should be considered improper and therefore dan-

gerous.

In particular:

it can be applied to boilers operating with water, steam, diather-

mic oil, and to other uses expressly foreseen by the manufactur-

er;

the type and pressure of the fuel, the voltage and frequency of the

electrical power supply, the minimum and maximum deliveries for

which the burner has been regulated, the pressurisation of the

combustion chamber, the dimensions of the combustion cham-

ber and the room temperature must all be within the values indi-

cated in the instruction manual.

Modification of the burner to alter its performance and desti-

nations is not allowed.

The burner must be used in exemplary technical safety con-

ditions. Any disturbances that could compromise safety must

be quickly eliminated.

Opening or tampering with the burner components is not

allowed, apart from the parts requiring maintenance.

Only those parts envisaged by the manufacturer can be

replaced.

3.2 Personnel training

The user is the person, body or company that has acquired the

machine and intends to use it for the specific purpose. He is re-

sponsible for the machine and for the training of the people work-

ing around it.

The user:

undertakes to entrust the machine exclusively to suitably

trained and qualified personnel;

undertakes to inform his personnel in a suitable way about

the application and observance of the safety instructions.

With that aim, the user undertakes to ensure that everyone

knows the use and safety instructions for his own duties;

Personnel must follow all the danger and caution indications

shown on the machine.

Personnel must not carry out, on their own initiative, opera-

tions or interventions that are not within their province.

Personnel are obliged to inform their superiors of every

problem or dangerous situation that may arise.

The assembly of parts of other makes, or any modifications,

can alter the characteristics of the machine and hence com-

promise operating safety. The manufacturing company

therefore accepts no responsibility whatsoever for any which

may result from the use of non-original parts.

In addition:

3 Safety and prevention

WARNING

The manufacturer guarantees safety and proper

functioning only if all burner components are intact

and positioned correctly.

must take all the measures necessary to pre-

vent unauthorised people gaining access to

the machine;

the user must inform the manufacturer if

faults or malfunctioning of the accident pre-

vention systems are noticed, along with any

presumed danger situation;

personnel must always use the personal pro-

tective equipment envisaged by legislation

and follow the indications given in this man-

ual.

20119857 6

Technical description of the burner

4.1 Technical data

Tab. A

(1) Reference conditions: Ambient temperature 20°C - Barometric pressure 1013 mbar - Altitude 0 m a.s.l. (Hi = 11.86 kWh/kg)

(2) The intake air temperature must not be over 70°.

4.2 Burner description

1 Reset button with lockout lamp

2 Flame sensor

3 Snorkel

4 Combustion head

5 Air damper adjustment screw

6 Flange with insulating gasket

7Pump

8 Pressure gauge port

9 Pump pressure adjustment

10 Control box

4 Technical description of the burner

Model SIME FUEL 25 ErP SIME FUEL 35 ErP

Delivery (1)

Thermal output (1)

kg/h

2.0

25.2

2.7

32.7

Fuel Light oil, viscosity 4 6 mm2/s at 20°C

Electrical supply Single-phase, ~ 50Hz 230V ± 10%

Motor A

rpm

rad/s

0.68

2700

283

0.76

2700

283

Capacitor F4.5

Ignition transformer Secondary 18 kV - 25 mA

Pump bar Pressure: 8 - 15

Absorbed electrical power kW 0.18 0.20

Fig. 1

D4001

7 20119857

Technical description of the burner

4.3 Overall dimensions

4.4 Burner equipment

Flange with insulating gasket ............................................. No. 1

Screws for fixing the flange to the boiler ............................. No. 4

Screw and nuts for flange ...................................................No. 1

Flexible hoses with nipples ................................................. No. 2

Only for burners code: 20131439 and 20131442:

instruction manual ............................................................... No. 1

spare part list.......................................................................No. 1

130

180

72 72

150

140

202

223.5

168

136

Fig. 2

Flange

D4049

Burner

D4085

86 89

20119857 8

Installation

5.1 Notes on safety for the installation

After carefully cleaning all around the area where the burner is to

be installed, and arranging for the environment to be illuminated

correctly, proceed with the installation operations.

5.2 Handling

The burner is shipped in cardboard packaging, so it is possible to

move it when it is still packaged with a transpallet or fork lift truck.

5.3 Preliminary checks

Checking the consignment

Checking the characteristics of the burner

Check the identification label (Fig. 3) of the burner, showing:

the model and the code burner (A), the type (B);

Year of manufacture, in cryptographic form (C);

the serial number (D);

the electrical supply data (E);

the types of light oil used and the relative supply pressures

(F);

the minimum and maximum possible output data of the

burner (G).

5 Installation

DANGER

All the installation, maintenance and disassembly

operations must be carried out with the electricity

supply disconnected.

WARNING

The installation of the burner must be carried out

by qualified personnel, as indicated in this manual

and in compliance with the standards and regula-

tions of the laws in force.

DANGER

Combustion air inside the boiler must be free from

hazardous mixes (e.g.: chloride, fluoride, halo-

gen); if present, it is highly recommended to carry

out cleaning and maintenance more frequently.

WARNING

The handling operations for the burner can be

highly dangerous if not carried out with the great-

est attention: keep any unauthorised people at a

distance; check the integrity and suitableness of

the available means of handling.

Check also that the area in which you are working

is empty and that there is an adequate escape

area (i.e. a free, safe area to which you can quick-

ly move if the burner should fall).

When handling, keep the load at not more than

20-25 cm from the ground.

After positioning the burner near the installation

point, correctly dispose of all residual packaging,

separating the various types of material.

CAUTION

Before proceeding with the installation operations,

carefully clean all around the area where the burn-

er will be installed.

CAUTION

After removing all the packaging, check the integ-

rity of the contents. In the event of doubt, do not

use the burner; contact the supplier.

The packaging elements (wooden cage or card-

board box, nails, clips, plastic bags, etc.) must not

be abandoned as they are potential sources of

danger and pollution; they should be collected and

disposed of in the appropriate places.

WARNING

The burner output must be within the boiler's firing

rate.

WARNING

A burner label that has been tampered with, re-

moved or is missing, along with anything else that

prevents the definite identification of the burner

makes any installation or maintenance work diffi-

cult.

RIELLO S.p.A.

I-37045 Legnago (VR)

R.B.L.

Fig. 3

S9307

9 20119857

Installation

5.4 Operating position

5.5 Boiler fixing

Put on the flange 1)(Fig. 5) the screw and two nuts.

Fix the flange 1)(Fig. 6) to the boiler door 4) using screws 2)

and (if necessary) the nuts 3) interposing the insulating gas-

ket 5).

WARNING

The burner is designed to operate only in the po-

sition 1.

WARNING

Any other positioning could compromise the cor-

rect operation of the appliance.

Fig. 4

20094131

1 2 3 4 5

Fig. 5

E9148

WARNING

The seal between burner and boiler must be

airtight.

RESET

TWICE

ONLY

Fig. 6

E9149

Ce manuel convient aux modèles suivants

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