Simco 6422e Manuel utilisateur
IONIZATION SOLUTIONS
Point of Use
Ionizing Blower
Model 6422e/6422e-AC
User’s Manual
19-6422-M-01 Rev 4
About Simco-Ion
Simco-Ion develops, manufactures, and markets system solutions
to manage electrostatic charge. As the world's largest provider of
electrostatics management products and services, Simco-Ion
improves its customers' business results by providing a total
solution to their electrostatic discharge and electromagnetic
interference challenges. Simco-Ion Technology Group is a division
of Illinois Tool Works (ITW), located in Alameda, California. For
more information about Simco-Ion visit www.simco-ion.com or call
800-367-2452. Simco-Ion is ISO 9001 and ANSI ESD S20.20
certified.
© 2013 Simco-Ion
19-6422-M-01 Rev 4
Contents
1 Description .......................................................................... 1
1.1 Point of Use Ionizing Blower ................................................................... 2
1.2 IsoStat® Technology............................................................................... 3
1.3 Performance ........................................................................................... 4
1.4 Power Requirements .............................................................................. 5
2 Setup & Operation.............................................................. 7
2.1 Box Contents .......................................................................................... 8
2.2 Blower Placement ................................................................................... 9
2.3 Power Connections............................................................................... 12
2.4 FMS Connection ................................................................................... 15
2.5 Turning on the Blower........................................................................... 17
2.6 Alarms................................................................................................... 18
3 Maintenance ...................................................................... 19
3.1 Maintenance Requirements.................................................................. 20
3.2 Cleaning the Chassis............................................................................ 21
3.3 Cleaning the Emitter Points .................................................................. 22
3.4 Auto-Clean System................................................................................ 23
4 Specifications................................................................... 25
5 Warranty & Service .......................................................... 27
19-6422-M-01 Rev 4 1
1
Description
1.1 Point of Use Ionizing Blower
1.2 IsoStat® Technology
1.3 Performance
1.4 Power Requirements
19-6422-M-01 Rev 4 2
1.1 Point of Use Ionizing Blower
The Point of Use Ionizing Blower Model 6422e is a compact ionizing
Blower that controls static discharge in areas where static build-up
can cause contamination, ESD, material-handling problems, or
microprocessor lock-up. The internal emitter points are
electrostatically shielded to eliminate field-induced charging.
Steady-state DC ion emission provides fast discharge with low
airflow, allowing less disturbance of delicate product.
The Model 6422e has a red alarm indicator LED on the front of the
chassis. The eight-pin terminal strip on the back of the unit provides
a 4-20 mA current loop and relay output connection to your facility
monitoring system (FMS) in addition to the 24 VDC input
connection.
Figure 1. Front of the Model 6422e
Figure 2. Back of Model 6422e
The Model 6422e-AC is the same as the Model 6422e with the
addition of our Auto-Clean System as described in Section 3.4 on
page 23.
19-6422-M-01 Rev 4 3
1.2 IsoStat®Technology
IsoStat technology makes Simco-Ion blowers the most reliable
ionizers available. IsoStat enables operation without grounding
wires or cables while still maintaining ionizer balance. The 6422e
Blower’s internal emitter points are electrostatically shielded to
eliminate field-induced charging. Steady-state DC ion emission
provides fast discharge with low airflow for less disturbance of
delicate product.
Ionizers incorporating IsoStat technology never need calibration
and require very little maintenance. IsoStat is based on a law of
physics, Conservation of Charge, which states that charge cannot
be created or destroyed in an isolated system. By isolating the
ionizer’s emitter points from ground, IsoStat ensures equal numbers
of positive and negative ions.
19-6422-M-01 Rev 4 4
1.3 Performance
The 6422e Blower will reduce a static charge of ±1,000V down to
100V in approximately four seconds at a distance of 1 ft. (30.48
cm)1. See Table 1 for typical discharge times as determined by
distance. Distance is measured from the front center of the Blower.
Ionization balance is better than ±20V at 1 ft. (30.48 cm).
Table 1. Performance
* Testing was performed with a charge plate monitor in accordance
with ionization standard ANSI/ESD STM3.1-2006 of the ESD
Association.
1. Four-second discharge at one foot distance is when operating Blower
with AC power. Discharge time at one foot when operating Blower with
DC power is five seconds.
Distance Discharge Time
1 ft (30.48 cm) 4 seconds*
2 ft (61 cm) 10 seconds
3 ft (91.44 cm) 19 seconds
19-6422-M-01 Rev 4 5
1.4 Power Requirements
The maximum power requirement for the Model 6422e is 6W. Three
different power supplies are available as options for the Blower,
providing 24 VDC or 24 VAC. The fourth power source is 24 VDC
from your process equipment using the terminal block and eight pin
connector on the rear of the Blower.
Simco-Ion offers three power supplies for use with this product:
• Transformer (p/n 14-1320-01) for use with 120 VAC/60 Hz
systems
• Transformer (p/n 14-1330) for use with 230 VAC/50 Hz systems
• Both 14-1320-01 and 14-1330 transformers provide the Blower
with appropriate 24 VAC
• AC/DC universal power supply (p/n 14-1322) for use with 120/
240 VAC 50/60 Hz provides the Blower with 24 VDC power.
Caution:
The use of improper input voltage may result in poor
performance or damage to the unit.
Damage caused to the power supply from operation in an
environment that exceeds the specified limits will void the
warranty.
Achtung:
Die Verwendung unzulässiger Eingangsspannung kann zu
schlechter Leistung und Beschädigung des Gerätes führen.
Schäden an der Stromversorgung, verursacht durch Betrieb
unter Bedingungen außerhalb der spezifizierten Grenzwerte,
fallen nicht unter die Garantiebestimmungen.
19-6422-M-01 Rev 4 6
19-6422-M-01 Rev 4 7
2
Setup & Operation
2.1 Box Contents
2.2 Blower Placement
2.3 Power Connections
2.4 FMS Connection
2.5 Turning on the Blower
2.6 Alarms
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