Silvio Cruzbike Manuel utilisateur

Silvio Assembly Manual Page 1

Silvio V2.0 Assembly Instrucons

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SilvioAssemblyNotesV5.0

1. General Safety Informaon

WARNING – to avoid serious injuries:

1. If you are unsure about ng, tesng and adjusng

brakes or gearing on a bicycle, you should take

your bicycle to a professional bicycle mechanic for

adjustment. Improperly adjusted brakes or drivetrain

components could cause severe injury or death.

2. If you are unsure of the frame assembly instrucons,

you should take your bicycle to a professional bicycle

mechanic for assembly. An improperly assembled

frame could cause severe injury or death.

3. Aer adjusng the posion of the crank to t the

rider, ensure the front (exible) chainstay is straight,

not held in a curved posion. An improperly adjusted

frame could be damaged by riding and cause severe

injury or death.

Assembly

This instrucon set describes the assembly sequence

but there may be minor dierences in specicaon of

your model.

Adjust to the rider

Adjust to the rider, before ng brake and gear cables.

Sight along the Front Chainstay to verify that it is

straight, not held in a curved posion. Important!

Adding components

Adding components is done to component

manufacturer’s instrucons. This document does not

describe how to t components, however the Silvio

frame provides standard mounng points for standard

road bike components. Adding components can be

easier if you have a bike workstand and the best place

to clamp the frame is on the slider tube.

Silvio Assembly Manual Page 2

2. Preparaon

Aend to the following before commencing

assembly:

• Unpack the items and unwrap them,

except for tube protecon which may be

retained unl the bicycle is ready to be

ridden.

• Idenfy the headset bearings, (do not

unpack them yet). 1

• Idenfy the frameset is complete, by

reference to the parts diagrams on this

and the following pages.

• If you do not have all the parts, stop and

contact sales@cruzbike.com and provide

the part number.

• Obtain a set of metric hex head wrenchs

(also known as allen keys) in sizes 5mm,

4mm, 3mm and 2.5mm.

Note:

If any of the diagrams here are too small,

download the manual from cruzbike.

com, and zoom in. Go to cruzbike.com/

SilvioAssemblyManual.pdf.

1 If the details of aheadsets are new to you,

two of many useful links explaining them are

Sheldon Brown’s authoritave glossary and this

general descripon with diagrams that describe

the Integrated Headset as found on Silvio.

7 8

ITEM NO.

PART NUMBER

QTY.

Main Frame

Rear Triangle

Seat Pan

Seat Back

Seat Pan Cushion

Seat Back Cushion

Headrest tube

Headrest Cushion

Silvio Assembly Manual Page 3

3. Fit the Headrest

Idencaon

Idenfy the following parts:

• Headrest

• Headrest Cushion

• Two Scissor Jacks

• Main Frame

Insert the headrest legs inside the end of the

Main Frame.

Posion and ghten the scissor jack as

shown.

Apply small pieces of velcro hook to the

inside of the upper curve of the headrest

tubes. This connects with velcro on the

inside of the headrest cushion.

Fit the headrest cushion over the headrest

and secure the velcro

Suspension Block

Screw the suspension Preload Adjustor into

the suspension tube on the underside of the

mainframe.

Insert the Suspension Block into the

suspension tube

SECTION H-H

DETAIL J

SCALE 1 : 2

L L

SECTION L-L

DETAIL M

SCALE 1 : 5

ITEM NO.

PART NUMBER

QTY.

ISO 7380 - M5 x 35

Barrel Nut

Wing

Silvio Assembly Manual Page 4

4. Fit the seat

Fit the Seat Shells

The Main Frame comes with Velcro, as does

the underside of the Seat.

Bolt the seat pan and seat back together

with the M4 bolts provided.

Place the seat pan

Fit the Cushions

Sck the velcro strips to the Seat Back and

Seat Pan.

Center to center distance for velcro on the

seat pan is 14 cm and on the seat back is 13

cm.

Suspension Block

Screw the suspension Preload Adjustor into

the suspension tube on the underside of the

mainframe.

Insert the Suspension Block into the

suspension tube

130

140

ITEM

NO.

PART NUMBER

QTY.

Elastomer part2

Elastomer

HR Clamp

ISO 7380 - M5 x 25 --- 25C

Hexagon Nut ISO - 4036 - M5 - N

Bearing cups

Silvio Assembly Manual Page 5

5. Prepare the Rear Triangle

Connect the stays together

Bolt the Rear Stay 1 to the Seat Stay 2 with

the raised areas of the Rear Stay facing up.

Add the Suspension Link

Bolt the Suspension Link 3 to the top of the

Seat Stay 2 using the Seat Stay Link Plate 4

and four bolts.

Place Link Buer 10 between the Suspension

Link and the Seat Stay 2.

Next Step

The remaining plate, buer and bolts are

used on the next step.

ITEM NO.

PART NUMBER

QTY.

Rear Stay

Seat Stay

Ti Link

Seat Stay Link Plate

Frame Link Plate

ISO 7380 - M5 x 12 --- 12C

CS Washer

CS Bolt Male

CS Bolt Female

Link Buffer

Silvio Assembly Manual Page 6

6. Fit the Rear Triangle to the

Frame

Assemble the Suspension Link to the

frame

1. Slide the Rear Stay to the Frame

Slide the head of the Rear Stay into the

mounng slot on the Frame, checking that

the Suspension Link aligns with the Frame,

then t 2 CS bolts. Tap the head of the Rear

Stay into the slot with a rubber mallet, or

protect it with cloth and use a piece of

wood. You can also wrap the Suspension

Link in a shop rag to protect the frame paint.

2. Fit the Suspension Link

Place Link Buer between the Suspension

Link and the Frame. Bolt the Suspension Link

to the Frame with the Frame Link Plate and

four bolts.

Silvio Assembly Manual Page 7

7. Fit the Fork

Note

Instead of a stem, Silvio uses its Pivot Clamp

to clamp the headstack. Note that a surplus

star nut may be included in the headset

bearings, however a star nut has already been

assembled into the fork.

Fit the fork to the frame

Assemble the bearing stack as follows:

1) Place the lower stack onto the fork steerer

2) Slide fork steerer into the frame

3) Add top stack to the fork steerer (Tip: the

dust seal is ght to go on, so lubricate the

inside)

4) Add the Steering Spacer to the fork steerer

5) Add the Pivot Clamp to the fork steerer

6) Check the Pivot Clamp sits at least 2mm

higher than the steerer

7) Add the Steering Cap and and ghten it

down.

Tighten the bearing stack, ensuring you can

sll rotate the Pivot Clamp, as you will need to

align this with the front triangle. Make the two

Pivot Clamp bolts nger ght.

Front Suspension Adjustment

Connect the shock pump to valve on the rear

of the fork crown and adjust to 150psi, working

range is 40 to 200psi.

For detailed instrucons on how to use

the shock pump, see hp://cruzbike.com/

KindShockPumpOperaon.pdf

ITEM NO.

PART NUMBER

QTY.

Pivot clamp

socket head cap screw

Integrated Headset

Fork clamp spacer

Fork Neck Cap

The top stack includes:

• Dust seal

• Thin washer

• Gold split ring

• Upper bearing

The lower stack includes

• Lower bearing

• Silver split ring

Silvio Assembly Manual Page 8

8. Assemble the Chainstay to

the Boom

Fit Chainstay to BB Clamp

If you are ng a Chainstay Extension,

aach it now to the Carboyoke Chainstay.

Slide the head of the Chainstay into the slot

on the BB clamp with holes aligned and with

the raised areas of the Chainstay facing up,

and t the CS Bolts.

Fit Boom to the BB Clamps

First, you must obtain the outboard boom

bracket bearing cups. These will come

typically with your crankset . Important!

• Thread the boom bracket bearing cups

in each side, working through the BB

Clamp ring and into the BB shell.

• Slide the Chainstay rings away to the

right to ghten the le bearing cup. And

vice versa. Tighten the bearing cups to

manufacturer’s specicaon.

• Make the BB clamp bolts nger ght only.

Back each bolt o half a turn. Important

- this must be allowed to rotate when

seng leg length! (Fully ghten the Ring

Clamp bolts aer sizing adjustment.)

Fit Dropouts to Chainstay

Fit the dropouts over the ends of the

Chainstay and t the CS Bolts.

The RD hanger sits on the inside of the right

Chainstay dropout, oponally x with glue .

10 10

ITEM NO.

PART NUMBER

QTY.

Carboyoke Chainstay

BB Clamp

Boom

CS Dropout Left

CS Dropout Right

RD Hanger

CS Bolt Male

CS Bolt Female

CS Washer

Bearing cups

Silvio Assembly Manual Page 9

9. Fit the Front Triangle

Slider rst to Pivot Clamp

Insert the Slider through the Slider Clamp.

Rotate the slider so the slot in the end is

underneath.

Connect the Slider Clamp to the Pivot Clamp

using the through pin.

Add the Boom Clamp to the end of the

Slider.

Then Boom & Chainstay

Insert the Boom into the Slider and place the

dropouts over the lugs on the fork dropouts.

Tighten:

• Ring Clamps

• The Headset Cap bolt

• Pivot Clamp bolts

• Slider Clamp

• Boom Clamp

Handlebar

The handlebar ts to the top of the

sliderwith two clamps and four bolts.

Important: Tighten the two Pivot Clamp

bolts aer the front triangle is added.

Finishing touch

Apply the headbadge to the slider.

ITEM

NO.

PART NUMBER

QTY.

Slider Body

Head Badge

Handlebar clamp A

socket head cap screw

Boom clamp

Slider clamp

ITEM

NO.

PART NUMBER

QTY.

Boom clamp

socket head cap screw

ITEM

NO.

PART NUMBER

QTY.

Slider clamp

TL-301 Screw

Rear Stay

Silvio Assembly Manual Page 10

10. Components & Adjustment

FD cable loop

The front derailleur cable should loop the

Boom Bracket in a gear cable housing of

about 250mm, the cable enters the top, runs

over and underneath the BB, and through

the gap between the BB rings:

Rider adjustment

For adjustment to the individual for arm

reach and leg reach, the following are

loosened and ghtened as required:

• Ring Clamps

• Front wheel skewer

• Slider Clamp

• Boom Clamp

Then reghten.

Standard component assembly

Adjust to the rider before running the

cables. Important!

If the wheel axles don’t easily t the

dropouts, use a le to remove excess paint.

All components should be assembled

according to their manufacturer's

instrucons.

Using a stand

If using a stand, place the clamp around the

Slider, between the Slider Clamp and Boom

Clamp, with the front of the bike up so that

the back of the bike hangs down and does

not swing.

The

rider must

sit low in the seat, to

nd the correct leg reach

adjustment. Final leg and arm

reach adjustment will occur

as the rider gains familiarity

with the riding posion.

First, loosen the

ring clamps and the

skewer. Important!

Loosen the slider

clamp and pull slider

to adjust arm/leg

reach.

Loosen the boom

clamp and pull

boom to create knee

clearance.

Gear Housing Loop Cable to shier

Cable to deraileur

Adjustment Sing on a chair, measure from the oor to the top of your knee (say 58 cm). Add your crank length

(say 17cm) to this (75cm). Add 5cm for knee clearance (80cm)Now adjust the boom clamp [2] to make distance ‘A’

= 80cm. Now adjust leg distance using the Slider clamp [3]. See ‘A’ Any further and adjustments at the slider clamp

[3] will adjust leg length but won’t aect the front derailleur adjustment.

Use the boom

clamp to set this to

accommodate knee

height plus crank

Note: Chainstay

must be straight

aer adjustment.

Important!

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