Shibaura FK500-A Manuel utilisateur
FIREFIGHTING PUMP
FK500-A
OWNER’S MANUAL
Please read this operation manual carefully in order to operate the
Shibaura Firefighting Pump in safe and in correct manner. If the pump is
operated incorrectly, any accident may result. If this manual is missing or
damaged, give an order for new one to us or our agent promptly.
○CONTENTS
For safe operation ------------------------------------------- 1
1. Matters to be attended to for safety
1. Warning label locations----------------------------------- 2
2. Caution marks -------------------------------------------- 3
2. Name of components ---------------------------------------- 8
3. Functions of monitor lamps -------------------------------- 10
4. Handling of pump
(Before starting operation) -------------------------------- 11
(Operating method) ---------------------------------------- 22
(Discharging with water multiple pumps) ---------------- 29
(Suction and discharge of water from Fire hydrant) ----- 30
(When overheated) ---------------------------------------- 32
(Operation in cold districts in winter) --------------------- 33
5. Periodical inspections
1. Periodical inspection schedule -------------------------- 35
2. Inspection method -------------------------------------- 36
6. Troubleshooting --------------------------------------------- 42
7. Specifications ------------------------------------------------ 47
8. Wiring diagram ---------------------------------------------- 49
1
●For safe operation
The operation manual is a part of machine.
Keep this manual carefully with the firefighting pump.
In this manual, mark indicates particularly important instructions
for safe operation. You should pay attention specifically to those
marked descriptions and observe such instructions.
Danger
If the machine is operated
incorrectly, there is high possibility
of death or serious injury.
Warning
If the machine is operated
incorrectly, death or serious injury
may result
Caution
If the machine is operated
incorrectly, minor injury or damage
of assets may result
Quality or performance of the machine may be improved or its
components may be modified for the purpose of safety. For this
reason, contents of the text in this manual or photographs or
illustrations may be different from actual ones.
2
1. Matters to be attended to for safety
1. Warning label locations
Warning labels are attached to the positions of the firefighting pump as shown
below. If the labels are peeled off or damaged, please order new ones telling the
part No. as shown for each label.
Operation side
Non-operation side
Part No.290192490
Part No.290192380
Part No.290192430
Part No.290192390
Part No.290192410
Part No.290192400
Part No.290192510
(The cover inside)
3
1. Matters to be attended to for safety
2. Caution marks
(1) General instructions
Warning
The firefighting pump should be only by such a man among fire officers,
firemen, volunteer disaster prevention expedition team members,
self-defense firefighting team members or maintenance/inspection service
men that has been specifically trained for safe operation.
〈If you do not observe the instruction〉
Serious accident including death may result due to incorrect operation.
Caution
Be sure to carry out periodical inspections.
〈If you do not observe the instruction〉
Accident due to damage of the machine or components may result or
firefighting activities may be interfered.
Warning
Headbands, towel around neck, necktie, or towel carrying at the waist are
prohibited. Wear a helmet, shoes with creepers, and clothes without
looseness.
〈If you do not observe the instruction〉
You may be caught by the machine, or slip and fall and injured.
Warning
Do not operate the firefighting pump if you cannot concentrate your attention
on operation as you are drunken, fatigued, sick or under influence of drug.
〈If you do not observe the instruction〉
Serious accident may result.
Caution
Do not use the firefighting pump for activities other than firefighting such as
civil engineering work, irrigation, water sprinkling, etc.
〈If you do not observe the instruction〉
You may flip some objects to injure people or damage assets around you.
Danger
Do not suck in or discharge substances other than water such as
combustibles, chemical of other liquid.
〈If you do not observe the instruction〉
Explosion, fire, burning or poisoning may result.
Caution
When throwing away the battery, oil or grease, entrust a professional
industrial waste disposal dealer with their disposal.
〈If you do not observe the instruction〉
Fire may break out, you may get burnt, or environment may polluted.
4
1. Matters to be attended to for safety
Warning
Use only genuine parts and designated attachments. Do not remodel them.
〈If you do not observe the instruction〉
Accident, injury, or machine failure may result.
(2) Cautions before starting operation
Warning
Install the pump more than 3 m apart from combustibles.
〈If you do not observe the instruction〉
Fire may break out because of high temperature exhaust gas.
Warning
Remove dried grass and other objects which may catch fire easily before
installing the pump.
〈If you do not observe the instruction〉
Fire may be caused by the heated muffler.
Danger
Do not bring a fire close to the pump when replenishing the fuel.
〈If you do not observe the instruction〉
The fuel may catch fire and explode.
Danger
When supplying the fuel, do not allow the fuel to exceed the mark “F” on
the fuel gauge.
If the fuel spills, wipe it away immediately with cloth. Do not bring that
cloth close to fire.
〈If you do not observe the instruction〉
The spilled fuel and the cloth may catch fire and explode.
Caution
After supplying fuel, close the fuel tank cap securely.
〈If you do not observe the instruction〉
The fuel may catch fire and explode.
Warning
Do not install the pump indoors or in the tunnel or the like ventilated badly.
〈If you do not observe the instruction〉
You may get poisoned by exhaust gas.
Caution
When holding the carrying handle, do not touch the folded portion.
〈If you do not observe the instruction〉
Your fingers may be caught and injured.
Caution
Carry or unload the firefighting pump by 4 people.
〈If you do not observe the instruction〉
You may drop the pump on your foot and injured, or get a crick in the back.
5
1. Matters to be attended to for safety
Caution
Connect the fire hose securely and make sure that it does not fall out.
〈If you do not observe the instruction〉
If the hose falls out while water is being discharged, it may injure people
around it.
Caution
Avoid bending, twisting or sharp turn of the hose when installing.
〈If you do not observe the instruction〉
The hose may leap up and injure people around it.
(3) Caution during operation
Warning
Be sure to install the front and rear covers when operating the firefighting
pump.
〈If you do not observe the instruction〉
You may be injured or burnt.
Caution
After operating the tickler or draining the fuel from the carburetor, wipe away
the spilt fuel immediately.
〈If you do not observe the instruction〉
The spilt fuel may catch the fire.
Caution
When starting the engine using a rope, be careful to prevent your clothes or
groves from being entangled.
〈If you do not observe the instruction〉
You may be injured.
Caution
When starting the engine using a rope, do not allow people to be within 2 m
around the pump.
〈If you do not observe the instruction〉
They may be beaten by your elbow or the rope and injured.
Warning
Be sure to close the recoil starter securely during operation.
〈If you do not observe the instruction〉
You may be caught by the pulley or belt and get wound.
Danger
Before replenishing the fuel during operation, wait until the engine has
cooled down enough.
〈If you do not observe the instruction〉
The fuel may catch fire and explode.
6
1. Matters to be attended to for safety
Caution
Open or close the water discharge valve always after returning the engine to
a low speed.
Hold the nozzle at the end positively and wear the back band before
discharging the water.
〈If you do not observe the instruction〉
You may lose control of the nozzle at the end and be injured when water
discharging is started.
Caution
Do not direct the nozzle to other people or do not peep into it.
〈If you do not observe the instruction〉
You may be sent flying by high pressure and injured.
Caution
Do not touch the ignition plug or high-tension cord during operation.
〈If you do not observe the instruction〉
You may receive an electric shock.
Caution
Never touch the muffler and exhaust pipe during and after operation since
they become very hot.
〈If you do not observe the instruction〉
You may get burnt.
Caution
During operation, do not approach the drain pipe of the cylinder head.
〈If you do not observe the instruction〉
Hot water may spout and you may get burnt.
Caution
Do not open the radiator cap while it is too hot to touch with empty hands.
〈If you do not observe the instruction〉
Hot water may spout and you may get burnt.
(4) Caution for inspections and services
Warning
When the battery cap is removed, do not bring a fire close to it.
〈If you do not observe the instruction〉
The electrolyte in the battery may catch fire and explode.
Caution
Before starting inspections or services, stop the engine and wait until it has
cooled down sufficiently.
〈If you do not observe the instruction〉
You may get hurt or burnt and fire may break out.
7
1. Matters to be attended to for safety
Caution
When disconnecting the battery cord, remove the (-) cord first and when
connecting, connect the (+) cord first.
〈If you do not observe the instruction〉
Short circuit may occur and cause a fire or burn you.
Warning
Remove the packing materials from the charger when charging with it.
〈If you do not observe the instruction〉
Fire may result.
Caution
Install the charger at a dry and well-ventilated place where it does not get
wet.
〈If you do not observe the instruction〉
Electric shock or fire may result.
Caution
Only use a designated charger.
〈If you do not observe the instruction〉
Fire may break out due to overheat or damage of the wiring by a fire.
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