Sherman + Reilly Revolution Series Manuel utilisateur

Sherman + ReillyTM Revolution

Series

PT-3000 Puller Tensioner

Operator’s Manual

SHERMAN + REILLY™

Revolution Series

PT-3000 Puller Tensioner

OPERATOR’S MANUAL

Revision BAugust 2018

SHERMAN + REILLY™

Revolution Series

PT-3000 Puller Tensioner

OPERATOR’S MANUAL

Important Safety Notice

Before using any Sherman + Reilly™ equipment, operators must read and understand all procedures and safety

instructions. Note all safety information and specific safety requirements as explained in this manual.

Failure to follow these instructions could result in damage to the machine, serious personal injury, or death.

Advertencia

Por favor, lea atentamente todas las instrucciones operacionales y de seguridad antes de operar esta maquinaria. Si no

entiende las instrucciones, por favor consulte a su supervisor antes de utilizar esta maquinaria.

El uso inadecuado de estas instrucciones puede resultar en lesiones graves o en muerte.

Save this operator’s manual for future reference.

This material is copyrighted and proprietary to Sherman + Reilly™ Inc. and is not to be reproduced, used, or disclosed except

in accordance with express written permission from Sherman + Reilly™ Inc. Information is provided for the purpose of product

usage and maintenance descriptions only. The descriptions and specifications in this manual are subject to change without

notice, and to the best of our knowledge, are accurate at the time of printing. The information contained may not be specific

to all models or units, and must not be construed as warranted characteristics in the legal sense. The information does not

relieve users from the duty of conducting their own inspections and evaluations. The information contained represents the

best practices for the safest use and maintenance of the machine/unit, and does not cover every situation. With regard to

situations not covered in this manual, the operator is responsible to ensure the safe operation of the machine and should ask

questions or make inquiries if uncertainty exists prior to the operation of the machine or unit. Sherman + Reilly™ Inc. reserves

the right to continually improve and expand our product line. It is our policy to improve our products whenever it is possible

and practical to do so. We reserve the right to make changes or improvements at any time without incurring any obligation

to install such changes on products previously sold. As our products are subject to continual improvement, we reserve the

right to amend the product specifications, maintenance steps, and all information contained in this manual. Some product

improvements may have taken place after this manual was published.

Communication with the Manufacturer

For information on Sherman + ReillyTM products, contact us by phone at (423) 756-5300 or 800-251-7780 or via email at

help@sherman-reilly.com or at 400 W. 33rd Street, Chattanooga, TN 37410; www.sherman-reilly.com .

NOTE: Product images shown are for illustration purposes only and may not be an exact representation of your product. Actual product

may vary due to continual product enhancement and improvement.

Table of Contents

IMPORTANT SAFETY NOTICE .........................................................................................................................................................................3

COMMUNICATION WITH THE MANUFACTURER .................................................................................................................................................3

INTRODUCTION........................................................................................................................................................................ 1

TERMS OF USE ..............................................................................................................................................................................1

SAFETY ..................................................................................................................................................................................... 2

HAZARD OVERVIEW .......................................................................................................................................................................2

COMMON ISO SYMBOLS: ...............................................................................................................................................................3

OPERATOR SAFETY PRECAUTIONS .....................................................................................................................................................4

EMPLOYER SAFETY PRECAUTIONS .....................................................................................................................................................5

Chemical Safety................................................................................................................................................................6

Temperature Limits for Hydraulic Oil...............................................................................................................................6

Before Starting Operations ..............................................................................................................................................7

Understand the Machine .................................................................................................................................................7

Preparations for Safe Operation ......................................................................................................................................7

Pre-Towing Checklist......................................................................................................................................................10

In the Event a Fire Occurs...............................................................................................................................................11

EMERGENCY STOP PROCEDURE ...................................................................................................................................................................11

Unauthorized Modifications ..........................................................................................................................................13

Precautions When Running Engine Inside Building........................................................................................................13

Investigate and Confirm Jobsite Conditions...................................................................................................................13

Precautions When Working on Loose Ground ...............................................................................................................13

Positioning the Machine ................................................................................................................................................14

CONTROLS.............................................................................................................................................................................. 15

GENERAL OVERVIEW ....................................................................................................................................................................15

SPECIFICATIONS...........................................................................................................................................................................16

TERMS TO KNOW ........................................................................................................................................................................17

OPERATOR CONTROLS ..................................................................................................................................................................18

Control Panel on the Unit...............................................................................................................................................18

HANDLING AND OPERATION .................................................................................................................................................. 20

PRE-OPERATION INSPECTION.........................................................................................................................................................20

START UP AND SET UP PROCEDURE ................................................................................................................................................22

SYSTEM CONTROL SCREEN DESCRIPTIONS ........................................................................................................................................23

Main Screen ...................................................................................................................................................................23

Engine Information Screen.............................................................................................................................................24

Engine Indicators ...........................................................................................................................................................24

Hydraulic Information Screen ........................................................................................................................................25

Set Up Screen – Security Level 0.....................................................................................................................................26

Automatic Control System Shutdown ............................................................................................................................27

Controller Communications Error Screen.......................................................................................................................27

Error Messages ..............................................................................................................................................................27

Engine Error Codes.........................................................................................................................................................27

DPF and Engine Indicators .............................................................................................................................................28

ENGINE THROTTLE CONTROL .........................................................................................................................................................29

JACK CONTROLS ..........................................................................................................................................................................29

PMTA BOOM CONTROL...............................................................................................................................................................30

BRAKE OPERATION ......................................................................................................................................................................31

HYDRAULIC MANUAL OVERRIDE.....................................................................................................................................................32

HYDRAULIC WARM-UP.................................................................................................................................................................32

DIESEL PARTICULATE FILTER (DPF) RE-GENERATION INFORMATION......................................................................................................33

REEL REMOVAL AND INSTALLATION .................................................................................................................................................34

PAYOUT OPERATIONS –PULL MODE..............................................................................................................................................36

PAYOUT OPERATIONS –NON-POWERED ......................................................................................................................................... 38

Manual Payout Brake .................................................................................................................................................... 38

Non-powered Walk-off .................................................................................................................................................. 39

PULLING .................................................................................................................................................................................... 40

Tension........................................................................................................................................................................... 42

TENSIONING ............................................................................................................................................................................................ 42

Spider System ................................................................................................................................................................ 44

UNDERGROUND CONNECTORS....................................................................................................................................................... 45

UNDERGROUND PULLING.............................................................................................................................................................. 46

POST-OPERATION INSPECTION CHECKLIST ........................................................................................................................................ 48

TROUBLESHOOTING ............................................................................................................................................................... 49

Safety

PT-3000 Operator’s Manual 1

Introduction

It is important that every machine is operated in a safe manner. To properly, safely operate this machine, it is

required that operators and service people read and understand the information in this and the engine

manufacturer’s manual. ANYONE working around the machine should read the safety precautions in the

manuals. Be aware each warning and precaution is to help protect against injury. Taking unnecessary risks and

ignoring warnings is the primary cause of personal injury and fatal accidents in the work place. If you have any

questions regarding operation or safety of a procedure or situation, contact the Sherman+ Reilly™ Customer

Service Manager at 800-251-7780 or via email at help@sherman-reilly.com

Publication of this manual and the safety precautions in it does not in any way represent an all-inclusive list. It

is the operator’s responsibility to make sure the machine is operated in accordance with all state and local safety

requirements and codes, including all applicable OSHA- (Occupational Safety and Health Administration) and

EPA- (Environmental Protection Agency) regulations, as well as ANSI- (American National Standards Institute)

accredited standards.

Should a problem or unsafe condition arise, shut the machine down using the normal shut-down procedure. In

the event of an emergency, use the emergency stop procedure described in this manual, and then notify the

proper authorities or follow your employer’s prescribed procedure for an emergency situation.

Sherman + Reilly™ strongly recommends that only persons who have a full understanding of the provided

manual and who are knowledgeable in the use of overhead line pulling and tensioning machines, including all

applicable laws, regulations, and safety standards, be allowed to operate this machine. There are significant

hazards inherent to the use of this machine; therefore, all operators should be educated on all functions,

procedures, and safety measures outlined in this manual prior to their use or maintenance of this machine.

Sherman + Reilly™ strongly recommends that only personnel that are literate in the English language and who

verbally understand the English language be considered as operators or service personnel for this machine.

Sherman + Reilly™ also recommends following applicable guidance published by the Institute of Electrical and

Electronics Engineers (IEEE), and specifically IEEE Standard 524 – Guide to the Installation of Overhead

Transmission Line Conductors (IEEE 524-2003 or subsequent).

This manual was prepared to help the operator use and service the machine in a safe manner. Responsibility

for safety during operation and service rests with the person(s) performing the work. Being alert of

surroundings and observing all safety precautions, and all rating requirements and standards is required to help

reduce the possibility of an accident. This manual is of no value if the operator does not read and understand

the instructions and precautions- before starting or trying to operate the machine. The operator must be aware

of the machine’s capacities and limitations. It is the operator’s responsibility to watch for situations and

conditions which could affect the normal performance of the machine and the safety of the operating/work

environment.

Sherman + Reilly™ Pullers are powered, hydraulically actuated machines. This machine has variable speed and

line tension controls; however, if tensioning multiple conductors using a running board, the total line pull

applied from all conductors must not exceed the capacity of the machine.

Safety

PT-3000 Operator’s Manual 2

Safety

Hazard Overview

Familiarize yourself with the following symbols before operating machinery.

These safety alert symbols are used to alert you to potential hazards.

Please pay attention to all safety warning labels and information placards posted on the machine, components, and

trailer assembly. These labels and placards are provided to assist in identifying areas containing potential hazards

while also providing information regarding equipment specifications and limitations. Please see below for examples:

Warning Terms: signal words in this manual that call the operator’s attention to safety concerns.

WARNING

indicates the information

relates to a specific immediate hazard or

unsafe practice which, if disregarded,

could result in personal injury or death.

DANGER

indicates the information

relates to a specific immediate hazard

which, if disregarded, will result in severe

personal injury or death.

NOTE indicates the

information is

important to the correct operation or

maintenance of the machine.

CAUTION

indicates the information

pertains to a potential hazard or unsafe

practice which, if disregarded, may result

in minor personal injury or equipment

damage.

Safety

PT-3000 Operator’s Manual 3

Common ISO Symbols:

Not all symbols apply to all machines

High voltage hazard

Electrical shock hazard

Pinch point and/or entanglement

hazard

Cutting and/or crushing hazard

Crushing of body hazard

Crushing of Toes or Foot Hazard

Hot Surface Hazard

Eye and/or Ear Hazard

Risk of Explosion Hazard

Toxic Hazard

Flammable Material Hazard

Automatic Start-Up Hazard

Carcinogen Hazard

Safety

PT-3000 Operator’s Manual 4

Operator Safety Precautions

Do not attempt to operate any Sherman +

Reilly™ equipment without proper instruction,

including reading and understanding the

provided manual.

Do not place any part of the body into a potential

pinch point. The machine should be turned off

and locked out in accordance with OSHA

regulations before attempting to correct a

problem, work on the machine, or perform

preventive maintenance.

Obey and enforce all warnings including OSHA

requirements and ANSI standards.

Never allow anyone to ride on the unit while it is

being towed.

Always wear proper safety equipment as

required by employer.

Never bypass safety switches or operate

equipment with faulty safety devices.

Be sure all guards and access covers are in place

and secured when the machine is being

operated.

Be aware of people in the work area who may be

at risk during operation.

Know all emergency shutdown procedures.

Do not obstruct controls or fire extinguisher and

make sure fire extinguisher is fully charged.

Never operate equipment while under the

influence of any substance which could impair

ability or judgment.

Do not operate equipment if work ability is

impaired by fatigue, illness, or other causes.

Always use employer approved grounding

procedures when operating the machine.

Never use hands to check for hydraulic system

leaks. Hydraulic fluid escaping under pressure

can cause personal injury.

Avoid contact with pumps, cylinders, hoses,

engine components, and exhaust system.

Do not refuel unit while the engine is running or

hot.

Keep all body parts, to include head and limbs,

away from all moving parts.

Refer to engine manufacturer’s manual for all

additional safety precautions which relate to

engine operation and service.

Know location and function of all controls,

gauges, instruments, and protective devices.

Never use unit to tow or winch another vehicle.

Never use controls or hoses for hand holds.

Do not exceed unit specifications and

limitations, to include weight.

Know where to get help in the event of an

emergency or injury.

When towing this machine/unit trailer, the

driver should use caution and adjust speed

based on road, weather, and terrain conditions,

as well as applicable laws and speed limits.

Do not make physical contact with rope or cable

as it enters or leaves the machine or drum.

To prevent the possibility of electrocution, do

not enter or leave the unit while it is operating

or allow anyone to touch or lean on the machine

when in use.

Avoid direct inhalation of engine exhaust gases.

Autres manuels pour Revolution Series

Ce manuel convient aux modèles suivants

Table des matières

Manuels Machine à corder populaires d'autres marques

Spinfire

Spinfire Flame Manuel utilisateur

Gamma+

Gamma+ X-6 Manuel utilisateur

Babolat

Babolat STAR 5 Manuel utilisateur

TSE

TSE PTV100/72 Manuel utilisateur

Prince

Prince 7000 Manuel utilisateur

PREMIUM STRINGER

PREMIUM STRINGER 9200 Manuel utilisateur

Gamma Sports

Gamma Sports 602FC Manuel utilisateur

Atlas

Atlas 8600 Manuel utilisateur

Wilson Electronics

Wilson Electronics BAIARDO Manuel utilisateur

Stringway

Stringway MS140N Manuel utilisateur

Gamma Sports

Gamma Sports STII Manuel utilisateur

Babolat

Babolat Sensor Mono Manuel utilisateur

Babolat

Babolat SENSOR EXPERT Manuel utilisateur

Yamaha

Yamaha Strings SS-30 Manuel utilisateur

Hornet

Hornet PRO'S PRO Manuel utilisateur

ATS

ATS Super Stringer II Manuel utilisateur

Gamma Sports

Gamma Sports Els Manuel utilisateur

PENTA

PENTA Premium Stringer 7600 Manuel utilisateur